Commit Graph

47 Commits

Author SHA1 Message Date
Hartmut ef4c8eefc9 feat: AI agent knows material library — list_materials tool with alias search
Added list_materials tool to the chat agent:
- Searches SCHAEFFLER library materials by name, description, or alias
- Returns material name + schaeffler_code + aliases
- Enables: "zeig mir ein Bild mit Durotect-Material" → agent searches
  for "durotect" → finds SCHAEFFLER_020101_Durotect-Blue → uses as
  material_override

System prompt updated with rules 10-11:
- Explains alias → library material mapping
- Always use full SCHAEFFLER name for material_override

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-16 10:05:05 +01:00
Hartmut c159bff2df fix: clean frames directory before cinematic/turntable re-render
Old frame PNGs from previous render attempts persisted in the frames
directory, causing FFmpeg to stitch the wrong number of frames.
Now rmtree's the directory before creating it fresh.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-15 22:02:20 +01:00
Hartmut 458c6cd813 refactor: cinematic render — linear keyframes, 3 segments, 250 frames, white bg
Changes per user feedback:
- Keyframe interpolation: BEZIER → LINEAR (all fcurves set to LINEAR)
- Removed segment 4 (closeup) — now 3 segments only
- Frame count: 480 → 250 (10 seconds at 25fps)
- FPS: 24 → 25
- Easing removed — pure linear interpolation between segment params
- White background by default (World node Color = white)
- Transparent bg still available as override

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-15 21:57:42 +01:00
Hartmut 75ad397c09 fix: unbuffered stdout for live cinematic frame progress
Two fixes for frame progress not appearing in frontend:
1. Added flush=True to all print() calls in cinematic_render.py
2. Set PYTHONUNBUFFERED=1 in subprocess environment

Without these, Python buffers stdout inside Blender, so all frame
progress lines arrive in a batch after the process exits instead
of streaming line-by-line during rendering.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-15 21:53:26 +01:00
Hartmut e0714854d2 fix: stream Blender frame output to frontend for cinematic renders
The filter only matched [cinematic_render] tag but Blender outputs its
own "Saved: frame_NNNN.png" lines per frame. Now also matches "Saved:"
lines, extracts the frame number, and formats as:
  [cinematic_render] Frame 84/480 rendered

This shows live frame progress in the LiveRenderLog on the frontend.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-15 21:42:36 +01:00
Hartmut caffe7809c feat: live frame progress streaming for cinematic renders
Replaced communicate() (blocking) with selectors-based line-by-line
stdout streaming — same pattern as still render. Each frame now
streams live to the frontend:

  [cinematic_render] Frame 42/480 -- 55.3s elapsed (0.76 fps)

Pipeline: Blender stdout → log_callback → emit() → Redis →
LiveRenderLog poll (2s) → frontend display

Also added log_callback parameter to cinematic render task call.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-15 21:39:41 +01:00
Hartmut e26d76154b fix: cinematic render arg order — match turntable positional layout
The service was sending (glb, frames_dir, width, height, engine, samples...)
but the script expected turntable order (glb, frames_dir, frame_count, degrees,
width, height, engine, samples...). Fixed by adding frame_count and degrees
placeholders to match the expected positional layout.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-15 21:32:34 +01:00
Hartmut f22b963be9 feat: cinematic highlight render — 20s procedural camera animation
New render type: 4-segment cinematic camera animation (480 frames @ 24fps)
for professional product highlight videos.

Camera sequence:
1. Establishing (5s): slow 45° orbit + push-in, 50mm lens
2. Detail sweep (5s): low-angle close arc, 85mm telephoto, shallow DOF
3. Crane up (5s): rising 30°→60°, 35mm wide reveal, pull-back
4. Hero close (5s): push-in to beauty angle, 65mm, smooth ease-out

Technical:
- cinematic_render.py: procedural camera from bounding sphere, cubic easing,
  per-frame keyframes (location, rotation, focal length, DOF)
- render_cinematic_to_file(): service function (same pattern as turntable)
- Pipeline routing: render_settings.cinematic flag → cinematic path
- Depth of field enabled (f-stop scales with product size)
- use_persistent_data for BVH caching between frames
- Same material/template/USD pipeline as turntable

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-15 21:25:56 +01:00
Hartmut 0dfadbfd56 fix: make AI agent proactive — never ask for info it can look up
System prompt rewritten with explicit RULES:
- Never ask user for info you can query yourself
- "Any product" / "beliebig" → just pick one, don't ask back
- Execute immediately, no confirmation needed
- Be concise, short answers preferred

find_product_renders tool:
- No longer requires product_name or product_id
- Call with empty params → returns any recent renders
- Enables "show me any render with transparent bg"

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-15 19:56:21 +01:00
Hartmut 29f7103a8b feat: chat agent can find and show existing product renders
Added find_product_renders tool to the AI agent:
- Searches completed renders by product name/ID
- Returns viewable image URLs (relative paths)
- Supports transparent_only filter
- AI formats results as Markdown images/links in chat

Frontend:
- ChatPanel ReactMarkdown renders <img> and <a> tags
- Images shown inline (max 200px height, rounded, bordered)
- Links open in new tab with accent color

System prompt updated to instruct AI to use Markdown image syntax
when showing renders: ![description](/renders/...)

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-15 19:52:45 +01:00
Hartmut 531994cccd fix: OCP import for BRepGProp + route metadata task to asset_pipeline
- Fixed: from OCP.BRepGProp import BRepGProp as brepgprop (was lowercase)
- Routed reextract_rich_metadata_task to asset_pipeline queue (render-worker
  has OCC/OCP installed, worker container does not)
- Backfill verified: 45/45 products updated with volume, surface area,
  part count, complexity metrics

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-15 19:50:12 +01:00
Hartmut cfccdd5397 feat: rich product metadata extraction from STEP files
Extract volume, surface area, part count, assembly hierarchy, and
complexity from STEP files via OCC B-rep analysis.

Backend:
- extract_rich_metadata() in step_processor.py: computes per-part volume
  (BRepGProp), surface area, triangle/vertex count, assembly depth,
  instance count, complexity score, largest part identification
- cad_metadata JSONB column on Product model (DB migration)
- Auto-populated during STEP processing (non-fatal, 10s timeout)
- Also stored in cad_files.mesh_attributes["rich_metadata"]
- Batch re-extract endpoint: POST /admin/settings/reextract-rich-metadata

AI Agent:
- search_products returns part_count, volume_cm3, complexity, largest_part
- query_database tool description documents cad_metadata schema

Frontend:
- ProductDetail page: CAD Metadata section with stat cards
  (parts, volume, surface area, complexity, triangles, assembly depth)
- Admin System Tools: "Re-extract Rich Metadata" button for backfill

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-15 18:49:50 +01:00
Hartmut 0ffc86589a fix: chat agent auth, auto-submit/dispatch, no confirmation prompts
- All httpx tool calls use real user_id instead of uuid(int=0) for
  service token — fixes 401 Unauthorized on dispatch/override
- create_order auto-submits and auto-dispatches in one step
- System prompt updated: execute immediately without asking for
  confirmation, respond in user's language
- Product search returns CAD dimensions (dim_x/y/z_mm)
- query_database tool description includes cad_files schema

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-15 15:59:53 +01:00
Hartmut f70a09886a feat: expose CAD dimensions (mm) in chat agent tools
- search_products now returns dim_x_mm, dim_y_mm, dim_z_mm from
  cad_files.mesh_attributes->'dimensions_mm'
- query_database tool description updated with cad_files schema
  including mesh_attributes->'dimensions_mm' path
- AI can now answer "what's the biggest product?" using real dimensions

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-15 15:05:37 +01:00
Hartmut d37dd073bd feat: chat agent knows current page context (order/product)
Frontend: Layout extracts order/product UUID from URL path and passes
to ChatPanel as contextType/contextId. When on /orders/{uuid}, the
chat knows which order you're viewing.

Backend: System prompt now loads actual entity data for the context:
- Order: order_number, status, line counts (completed/processing/failed)
- Product: name, PIM-ID, category, STEP file status

The AI understands "this order", "current product" etc. Example:
"What's the status of this order?" → agent knows you mean SA-2026-00164

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-15 14:50:03 +01:00
Hartmut 48b5287baf fix: rollback DB session after failed tool execution in chat agent
When a tool like query_database fails (e.g., bad column name), the
SQLAlchemy session enters a failed transaction state. Subsequent
operations (like saving the assistant response) then also fail with
InFailedSQLTransactionError.

Fix: rollback the session in the except block of _execute_tool().
Also improved query_database tool description with correct column
names (category_key not category) to help the AI write valid SQL.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-15 14:32:33 +01:00
Hartmut 502e2d0387 fix: use max_completion_tokens instead of max_tokens for GPT-4o
Azure OpenAI GPT-4o and newer models require 'max_completion_tokens'
instead of 'max_tokens'. Fixed in all 3 services:
- chat_service.py (2 call sites)
- azure_ai.py (validation service)
- tenants/router.py (test connection endpoint)

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-15 14:20:40 +01:00
Hartmut 59ce61098c feat: tenant AI chat agent with function calling
Actionable AI assistant that uses per-tenant Azure OpenAI credentials
to execute natural language commands against the render pipeline.

Backend:
- ChatMessage model + migration (session-based conversations)
- Chat service with 10 OpenAI function-calling tools:
  list_orders, search_products, create_order, dispatch_renders,
  get_order_status, set_material_override, set_render_overrides,
  get_render_stats, check_materials, query_database
- All tools tenant-scoped (queries filtered by tenant_id)
- Write operations use httpx to call backend API internally
- Chat API: POST /chat/messages, GET /chat/sessions, DELETE session
- Conversation history preserved in DB (last 50 messages per session)

Frontend:
- Slide-out ChatPanel (right side, w-96, animated)
- User/assistant message styling with avatars and timestamps
- Session management (new chat, session history, delete)
- Typing indicator while waiting for AI response
- Floating chat button in bottom-right corner
- Error state for unconfigured AI tenants

Example: "Render all Kugellager products as WebP at 1024x1024"
→ Agent calls search_products + create_order + dispatch_renders

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-15 12:46:21 +01:00
Hartmut 5a148554c0 perf: dual queue, GLB caching, WebP output, persistent BVH
Task 4: Dual render queue
- render-worker: heavy (asset_pipeline, concurrency=1) — HQ 2048x2048, animations
- render-worker-light: light (asset_pipeline_light, concurrency=2) — thumbnails, <=1024
- Thumbnails routed to light queue automatically
- Order line renders routed by resolution at dispatch time

Task 5: GLB caching (skip re-tessellation)
- Before tessellating, check if gltf_geometry MediaAsset exists for the cad_file_id
- If found, copy to expected path — render_blender.py finds it and skips tessellation
- Saves 7-11s per re-render of the same product

Task 6: WebP output format
- New 'webp' option in output_format (OutputType admin)
- Blender renders PNG intermediate, Pillow converts to WebP (quality=90, method=4)
- 50-70% smaller files with no visible quality loss
- Correct MIME type (image/webp) in MediaAsset

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-15 12:07:12 +01:00
Hartmut c054236d22 fix: material override pipeline — pass --material-override CLI arg to Blender scripts
The initial implementation only overrode the material_map dict in the task,
but the Blender USD primvar path bypassed it. Now:
- Added --material-override named CLI arg parsed in _blender_args.py
- Both Mode A (factory) and Mode B (template) in _blender_scene_setup.py
  override usd_material_lookup and material_map when set
- Passed through full chain: task → step_processor → render_blender → CLI → Blender
- Tested: 175-part bearing rendered with single Steel-Bare material (1/1 materials)

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-14 14:19:21 +01:00
Hartmut b6bac080bb feat: duplicate product detection — STEP conflict warnings on Excel import and CAD upload
- Excel preview detects when a product already has a different STEP file linked
- Excel preview detects intra-Excel conflicts (same product, different CAD model names)
- Product STEP upload warns when replacing an existing file and shows render count
- All warnings are non-blocking (amber badges, toast warnings)
- LEARNINGS.md: all open items resolved

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-14 13:05:40 +01:00
Hartmut b583b0d7a2 feat: per-position camera settings, material alias dialog, product delete, media browser links
- Per-render-position focal_length_mm/sensor_width_mm (DB → pipeline → Blender)
- FOV-based camera distance with min clamp fix for wide-angle lenses
- Unmapped materials blocking dialog on "Dispatch Renders" with batch alias creation
- Material check endpoint (GET /orders/{id}/check-materials)
- Batch alias endpoint (POST /materials/batch-aliases)
- Quick-map "No alias" badges on Materials page
- Full product hard-delete with storage cleanup (MinIO + disk files + orphaned CadFile)
- Delete button on ProductDetail page with confirmation
- Clickable product names in Media Browser (links to product page)
- Single-line render dispatch/retry (POST /orders/{id}/lines/{id}/dispatch-render)

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-03-14 12:16:37 +01:00
Hartmut 253f11a945 feat: surface-evaluated normals, GMSH tessellation, draw call batching
USD exporter:
- Compute normals from B-Rep surface via BRepLProp_SLProps at each vertex
  UV parameter — eliminates faceting on curved surfaces (same as Stepper)
- Add GMSH Frontal-Delaunay tessellation engine (opt-in via --tessellation_engine gmsh)
  with per-solid strategy matching export_step_to_gltf.py
- Use vertex normal interpolation instead of faceVarying (6x smaller normals)
- Default engine remains OCC (GMSH has coordinate-space bug with instanced parts)

Frontend:
- Fix faceted shading in InlineCadViewer: only call computeVertexNormals()
  when geometry lacks normals, preserving smooth GLB normals from pipeline
- Add useGeometryMerge hook for draw call batching (merge by material)
- Fix unused import in cadUtils, optional props in ThreeDViewer

Backend:
- Move dataclass import to top of step_processor.py (PEP 8)
- Unified single-read STEP metadata extraction with fallback

Render worker:
- Fix USD import seam/sharp restoration: read primvars via pxr directly
  (Blender's USD importer doesn't expose custom Int2Array primvars)

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
2026-03-13 15:14:23 +01:00
Hartmut 1321ef2bd4 refactor: rename thumbnail_rendering queue to asset_pipeline
The queue handles far more than thumbnails: OCC tessellation, USD master
generation, GLB production, order line renders, and workflow renders.
asset_pipeline better reflects its role as the render-worker's primary queue.

Updated all references in: task decorators, celery_app.py, beat_tasks.py,
docker-compose.yml worker command, worker.py MONITORED_QUEUES, admin.py,
CLAUDE.md, LEARNINGS.md, Dockerfile, helpTexts.ts, test files,
and all .claude/commands/*.md skill files.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-12 22:28:38 +01:00
Hartmut 409fb92899 feat(P2): USD Foundation — canonical part identity + material overrides
M1 — USD exporter:
- render-worker/scripts/export_step_to_usd.py (631 lines)
  Full XCAF traversal, one UsdGeom.Mesh per leaf part,
  schaeffler:partKey on every prim, index-space sharpEdgeVertexPairs
- render-worker/Dockerfile: usd-core>=24.11 installed (USD 0.26.3)

M2 — usd_master MediaAsset + pipeline auto-chain:
- migrations 060 (usd_master enum), 061 (3 JSONB columns),
  062 (rename tessellation settings keys)
- generate_usd_master_task: runs export_step_to_usd.py, upserts
  usd_master MediaAsset, writes resolved_material_assignments to CadFile
- Auto-chained from generate_gltf_geometry_task after every GLB export
- step_tasks.py shim re-exports generate_usd_master_task

M3 — scene-manifest API:
- part_key_service.py: build_scene_manifest(), generate_part_key(),
  four-layer material priority resolution with provenance
- SceneManifest / PartEntry Pydantic models in products/schemas.py
- GET /api/cad/{id}/scene-manifest endpoint (graceful fallback to
  parsed_objects when USD not yet generated)
- POST /api/cad/{id}/generate-usd-master endpoint
- frontend/src/api/sceneManifest.ts: fetchSceneManifest(),
  triggerUsdMasterGeneration()

M4 — manual-material-overrides API:
- GET/PUT /api/cad/{id}/manual-material-overrides endpoints
- CadFile.manual_material_overrides JSONB column (migration 061)
- getManualOverrides() / saveManualOverrides() in cad.ts

M5 — ThreeDViewer partKey integration:
- export_step_to_gltf.py injects partKeyMap into GLB extras
- ThreeDViewer: partKeyMap extraction, resolvePartKey(), effectiveMaterials
  merges legacy partMaterials + new manualOverrides (server-side persistence)
- MaterialPanel: dual-path save (partKey vs legacy), provenance badge,
  reconciliation panel for unmatched/unassigned parts

Also:
- Admin.tsx: generate-missing-usd-masters + canonical scenes bulk actions
- ProductDetail.tsx: usd_master row in asset table
- vite-env.d.ts: fix ImportMeta.env TypeScript error
- GPUProbeResult: add timestamp/devices/render_time_s fields

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-12 13:11:09 +01:00
Hartmut 47b5d42bb5 refactor(P1): M1 dead code removal + M3 blender_render.py split
M1 — dead code removed:
- Delete blender-renderer/ and threejs-renderer/ source files
- Remove PIL/Pillow fallback block from step_processor.py
  (_generate_thumbnail_placeholder, _finalise_image JPG path)
- Remove stl_quality param from render_blender.py, render_still_task,
  render_turntable_task (was always "low"; hardcode deflection values)
- render_turntable_task now reads scene_linear/angular_deflection from
  system_settings (consistent with export_glb.py pipeline)

M3 — blender_render.py split from 263 → 68 lines:
- _blender_args.py: parse_args() — all 25 positional + named args
- _blender_scene_setup.py: setup_scene() — MODE A/B including USD import
- _blender_render_config.py: configure_and_render() — engine + output

Post-review fixes:
- _db_engine.dispose() after settings read in render_turntable_task
- _finalise_image() fmt param removed (always PNG; PIL never installed)
- _blender_import.py committed together with new submodules to satisfy
  import_usd_file dependency

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-12 12:54:40 +01:00
Hartmut 393e4b92a7 refactor(P1): complete pipeline cleanup — M1 dead code + M3 blender split
M1 dead code removal:
- admin.py: remove VALID_STL_QUALITIES + stl_quality (7 locations)
- frontend: remove stl_quality from 6 files (api/orders.ts, api/worker.ts,
  WorkerActivity.tsx, RenderInfoModal.tsx, helpTexts.ts, mocks/handlers.ts)
- blender_render.py: delete _mark_sharp_and_seams() — dead, never called (62 lines)
- step_processor.py: delete _render_via_service() + 2 elif renderer=="threejs" branches
- renderproblems_tmp/: remove 3 orphaned debug images

M3 blender_render.py decomposition (858 → 248 lines):
- _blender_gpu.py: activate_gpu(), configure_engine()
- _blender_import.py: import_glb(), apply_rotation()
- _blender_materials.py: FAILED_MATERIAL_NAME, assign_failed_material(),
  build_mat_map_lower(), apply_material_library()
- _blender_camera.py: setup_auto_camera(), setup_auto_lights()
- _blender_scene.py: ensure_collection(), apply_smooth_batch(),
  apply_sharp_edges_from_occ(), setup_shadow_catcher()
- Entry-point: sys.path.insert for submodule discovery; arg-parse + Mode A/B orchestration only

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-11 22:19:59 +01:00
Hartmut ca62319688 feat: sharp edge pipeline V02, tessellation presets, media cache-bust, GMSH plan
Sharp Edge Pipeline V02:
- export_step_to_gltf.py: replace BRep_Tool.Polygon3D_s (returns None in XCAF) with
  GCPnts_UniformAbscissa curve sampling at 0.3mm step — extracts 17,129 segment pairs
- Inject sharp_edge_pairs + sharp_threshold_deg into GLB extras (scenes[0].extras)
  via binary GLB JSON-chunk patching (no extra dependency)
- export_gltf.py: read schaeffler_sharp_edge_pairs from Blender scene custom props,
  apply via KD-tree to mark edges sharp=True + seam=True (OCC mm Z-up → Blender transform)
- tools/restore_sharp_marks.py: dual-pass (dihedral angle + OCC pairs), updated coordinate
  transform (X, -Z, Y) * 0.001

Tessellation:
- Admin UI: Draft / Standard / Fine preset buttons with active-state highlighting
- Default angular deflection: preview 0.5→0.1 rad, production 0.2→0.05 rad
- export_glb.py: read updated defaults from system_settings

Media / Cache:
- media/service.py: get_download_url appends ?v={file_size_bytes} cache-buster
- media/router.py: Cache-Control: no-cache for all download/thumbnail endpoints

Render pipeline:
- still_render.py / turntable_render.py: shared GPU activation + camera improvements
- render_order_line.py: global render position support
- render_thumbnail.py: updated defaults

Frontend:
- InlineCadViewer: file_size_bytes-aware URL update triggers re-fetch on regeneration
- ThreeDViewer: material panel, part selection, PBR mode improvements
- Admin.tsx: tessellation preset cards, GMSH setting dropdown
- MediaBrowser, ProductDetail, OrderDetail, Orders: various UI improvements
- New: MaterialPanel, GlobalRenderPositionsPanel, StepIndicator components
- New: renderPositions.ts API client

Plans / Docs:
- plan.md: GMSH Frontal-Delaunay tessellation plan (6 tasks)
- LEARNINGS.md: OCC Polygon3D_s None issue + GCPnts fix
- .gitignore: add backend/core (core dump from root process)

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-11 14:40:36 +01:00
Hartmut 22c29d5655 feat(azure-ai+gpu-ui): per-tenant Azure AI config + GPU health panel
- Per-tenant Azure AI config stored in tenants.tenant_config JSONB
- GET/PUT /api/tenants/{id}/ai-config + POST .../test connection
- api_key never returned to frontend (has_api_key: bool pattern)
- azure_ai.py resolves creds from tenant config when ai_enabled=True
- ai_tasks.py loads tenant config and passes it to validate_thumbnail
- Admin GPU Status section: probe button + status badge + last-checked time
- Notifications: _BELL_CHANNELS filter (notification+alert only in bell)
- Tenants.tsx: per-row Azure AI Config modal with URL auto-parse helper
- Remove duplicate in-memory /gpu-probe endpoints (kept DB-backed /probe/gpu)

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-08 21:04:09 +01:00
Hartmut 34f89cc225 feat(gpu): GPU health check + RENDER_DEVICE_USED token + strict mode
- gpu_probe.py: Blender script that probes OPTIX/CUDA/HIP/ONEAPI and
  exits 1 on no GPU — used at startup + on-demand from Admin UI
- blender_render.py, still_render.py, turntable_render.py: emit
  RENDER_DEVICE_USED: engine=CYCLES device=GPU|CPU compute_type=...
  after GPU activation; exit 2 when CYCLES_DEVICE=gpu and CPU fallback
- render_blender.py: parse RENDER_DEVICE_USED token into render_log
  (device_used, compute_type, gpu_fallback); handle exit code 2 as
  explicit GPU strict-mode failure
- check_version.py: check_gpu() runs gpu_probe.py at container startup;
  CYCLES_DEVICE=gpu aborts startup if no GPU found
- docker-compose.yml: CYCLES_DEVICE=${CYCLES_DEVICE:-auto} env var
- gpu_tasks.py: probe_gpu Celery task on thumbnail_rendering queue;
  saves result to system_settings.gpu_probe_last_result; beat every 30min
- worker.py: POST /probe/gpu (trigger) + GET /probe/gpu/result (last result)

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-08 20:57:36 +01:00
Hartmut 89c44b846f feat(phase5.1+6): fallback material cleanup + notification batch refactor
Phase 5.1 — MATERIAL_PALETTE removal:
- Remove MATERIAL_PALETTE + _material_to_color() from step_processor.py
- build_part_colors() now returns {part→material_name} for Blender resolver

Phase 6 — Notification Center Refactor:
- Migration 051: add channel (activity|notification|alert) to audit_log,
  add frequency (immediate|daily|never) to notification_configs
- Three notification channels: activity (per-render), notification (batch
  order summaries), alert (admin infrastructure)
- Per-render emit_notification_sync calls demoted to channel=activity
- New emit_batch_render_notification_sync(): single summary notification
  when all order lines reach terminal state ("47/50 succeeded, 3 failed")
- Beat task batch_render_notifications every 60s: safety-net for missed
  batch notifications after order completion
- GET /notifications: defaults to channel IN (notification, alert);
  accepts ?channel=activity for activity feed
- Unread count badge counts only notification+alert channels
- Notifications.tsx: three tabs (Notifications | Activity | Alerts)
- NotificationSettings.tsx: frequency dropdown per event type

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-08 20:20:07 +01:00
Hartmut 9f54bc3ab1 feat(phase4+5): role hierarchy, tenant config, fallback material, dead code removal
Phase 4.1 — Role Hierarchy:
  - UserRole enum: add global_admin (platform operator) + tenant_admin
    (per-tenant admin); keep legacy 'admin' for backward compat
  - Role sets: ADMIN_ROLES, TENANT_ADMIN_ROLES, PM_ROLES, RLS_BYPASS_ROLES
  - New auth guards: require_global_admin(), require_tenant_admin_or_above(),
    require_pm_or_above(), is_admin(), is_privileged()
  - Legacy require_admin / require_admin_or_pm now check both old+new roles
  - Migration 049: ADD VALUE global_admin + tenant_admin with AUTOCOMMIT
    workaround; backfills admin → global_admin
  - Seed: new admin users created with global_admin role

Phase 4.3 — RLS bypass updated for global_admin in get_db + set_tenant_context

Phase 4.4 — Tenant Feature Flags:
  - Migration 050: tenant_config JSONB on tenants table
  - Tenant model: tenant_config field + get_config() accessor
  - Defaults: max_concurrent_renders=3, fallback_material, invoice_prefix etc.

Phase 5.1 — Fallback Material:
  - blender_render.py: replace PALETTE_LINEAR/PALETTE_HEX/_assign_palette_material
    with _assign_failed_material() → SCHAEFFLER_059999_FailedMaterial (magenta)
  - Unmatched parts now logged explicitly before rendering

Phase 5.2 — Remove EEVEE fallback:
  - render_blender.py: EEVEE→Cycles silent retry removed; hard failure on EEVEE error

Phase 5.3 — Remove Blender version check:
  - render_blender.py: deleted MIN_BLENDER_VERSION = (5, 0, 1) constant

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-08 19:42:10 +01:00
Hartmut 121fbdafd3 refactor(phase3): remove dead services + STL remnant cleanup
Phase 3.2 — Delete orphaned service directories:
  - blender-renderer/ (HTTP microservice replaced by render-worker subprocess)
  - threejs-renderer/ (replaced by render-worker)
  - flamenco/ (removed in migration 032, directory still existed on disk)

Phase 3.2 — Remove STL workflow remnants:
  - analytics.py: remove avg_stl_s from RenderTimeBreakdown schema (always None)
  - kpi_service.py: remove avg_stl_s from return dicts + update docstring
  - frontend/src/api/analytics.ts: remove avg_stl_s from RenderTimeBreakdown interface
  - admin.py: remove dead blender-renderer HTTP configure call (service gone)

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-08 19:30:52 +01:00
Hartmut ee6eb34b4c feat: GPU rendering + material matching + perf improvements
- GPU: fix Cycles device activation order — set compute_device_type
  BEFORE engine init, re-set AFTER open_mainfile wipes preferences
- GPU: remove _mark_sharp_and_seams edit-mode loop (redundant with
  Blender 5.0 shade_smooth_by_angle), saves ~200s/render on 175 parts
- Material: fix _AFN suffix mismatch — build AF-stripped mat_map keys
  and add prefix fallback in _apply_material_library (blender_render.py)
- Material: production GLB now uses get_material_library_path() which
  checks active AssetLibrary instead of empty legacy system setting
- Admin: RenderTemplateTable multi-select output types (M2M frontend)
- Admin: MaterialLibraryPanel replaced with link to Asset Libraries
- UX: move Toaster to top-left to avoid dispatch button overlap
- SQLAlchemy: add .unique() to all RenderTemplate M2M collection queries
- Logging: flush=True on all Blender progress prints, stdout reconfigure

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-08 19:05:03 +01:00
Hartmut 95cfe0aa93 refactor: replace STL intermediary with OCC-native STEP→GLB pipeline
- export_step_to_gltf.py: STEP→GLB via RWGltf_CafWriter + BRepBuilderAPI_Transform
  (mm→m pre-scaling, XCAFDoc_ShapeTool.GetComponents_s static method)
- Blender scripts (blender_render.py, still_render.py, turntable_render.py,
  export_gltf.py, export_blend.py): import GLB instead of STL, remove _scale_mm_to_m
- step_tasks.py: add generate_gltf_production_task, remove generate_stl_cache,
  replace _bbox_from_stl with _bbox_from_glb (trimesh), auto-queue geometry GLB
  after thumbnail render
- render_blender.py: replace _stl_from_cache_or_convert with _glb_from_step,
  remove convert_step_to_stl and export_per_part_stls
- domains/rendering/tasks.py: update render_turntable_task, export_gltf/blend tasks
  to use GLB instead of STL
- cad.py: remove STL download/generate endpoints, add generate-gltf-production
- admin.py: generate-missing-stls → generate-missing-geometry-glbs
- Frontend: replace STL cache UI with GLB generate buttons, remove stl_cached field

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-07 16:49:18 +01:00
Hartmut bfd58e3419 fix: media thumbnails, product dimensions, inline 3D viewer, GLB export
Bug A: Media Library thumbnails were gray because <img src> cannot send
JWT auth headers. Added useAuthBlob() hook (fetch + createObjectURL) in
MediaBrowser.tsx. Also fixed publish_asset Celery task to populate
product_id + cad_file_id on MediaAsset for thumbnail fallback resolution.

Bug B: Product dimensions now shown in Product Details card with Ruler
icon and "from CAD" label when cad_mesh_attributes.dimensions_mm exists.

Bug C: Replaced 128×128 CAD thumbnail with InlineCadViewer component.
Queries gltf_geometry MediaAssets, fetches GLB via auth fetch → blob URL
→ Three.js Canvas with OrbitControls. Falls back to thumbnail + "Load 3D
Model" button. Polling when GLB generation is in progress.

Bug D: trimesh was in [cad] optional extra but Dockerfile only installed
[dev]. Changed to pip install -e ".[dev,cad]" — trimesh now available in
backend container, GLB + Colors export works.

Also added bbox extraction (STL-first numpy parsing) in render_step_thumbnail
and admin "Re-extract CAD Metadata" bulk endpoint.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-07 13:27:46 +01:00
Hartmut 382a18fd02 feat(O): UI-Vollständigkeit + v3-Workflows + OCC-Kantenanalyse
Backend:
- Phase I: notification_configs router (GET/PUT/{event}/{channel}/POST reset)
  war bereits in notifications.py — add-alias endpoint in uploads.py ergänzt
- OutputType schema: workflow_definition_id + workflow_name fields;
  PATCH unterstützt Workflow-Zuweisung; _enrich_workflow_names() batch query
- Dispatch-Integration: orders.py dispatch_renders() → dispatch_render_with_workflow()
  mit Legacy-Fallback; neues Logging
- uploads.py: POST /validations/{id}/add-alias für Material-Lücken

Pipeline:
- step_processor.py: extract_mesh_edge_data() via OCC — berechnet Dihedralwinkel
  aller Kanten, liefert suggested_smooth_angle + sharp_edge_midpoints
  Integriert in extract_cad_metadata() und process_cad_file()
- domains/rendering/tasks.py: apply_asset_library_materials_task (K3),
  export_gltf_for_order_line_task → Blender export_gltf.py (K4),
  export_blend_for_order_line_task → export_blend.py fix (K5)
- render-worker/scripts/still_render.py: _mark_sharp_and_seams() mit
  OCC midpoint KD-tree matching + UV-Seam-Markierung
- render-worker/scripts/blender_render.py: identische Funktion + mesh_attributes parsing

Frontend:
- Layout.tsx: Upload-Link in Sidebar (alle User); Asset Libraries Link (admin/PM)
- App.tsx: /asset-libraries Route
- AssetLibrary.tsx: neue Seite (Upload, Catalog-Anzeige, Refresh, Toggle, Delete)
- OutputTypeTable.tsx: Workflow-Dropdown + Legacy/Workflow Badge
- ProductDetail.tsx: Geometry-Karte (Volumen, Surface, BBox, Sharp-Winkel)
- api/outputTypes.ts + api/products.ts: neue Felder
- api/imports.ts: ImportValidation API

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-06 23:20:55 +01:00
Hartmut f1e02ded78 feat(F1): wire MinIO STL cache into render_still + render_turntable_to_file
Previously the cache_service was only used in the generate_stl_cache Celery task.
All render paths (render_still, render_turntable_to_file, render_turntable_task)
only checked for a local file and converted from scratch if missing.

Changes:
- render_blender.py: add _stl_from_cache_or_convert() helper that checks MinIO
  cache before falling back to local STEP→STL conversion. Wire into render_still()
  and render_turntable_to_file() (both STL conversion blocks).
- domains/rendering/tasks.py: wire MinIO cache check into render_turntable_task()
  inline before convert_step_to_stl(). All errors are non-fatal (falls back to
  fresh conversion).

Now a STEP file converted on one worker is available to all workers via MinIO,
avoiding redundant cadquery conversions on re-renders.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-06 21:54:03 +01:00
Hartmut 7a1329958d feat(J): WebSocket live-events + replace polling + fix ffmpeg turntable timeout
- fix(render): ffmpeg overlay=0:0 -> overlay=0:0:shortest=1 to prevent hang on finite PNG sequences
- feat(ws): add core/websocket.py ConnectionManager + Redis Pub/Sub subscriber loop
- feat(ws): add /api/ws WebSocket endpoint with JWT query-param auth in main.py
- feat(ws): emit render_complete/failed + cad_processing_complete events from step_tasks.py
- feat(ws): emit order_status_change events from orders router
- feat(ws): add beat_tasks.py broadcast_queue_status task (every 10s via Redis __broadcast__)
- feat(frontend): add useWebSocket hook with auto-reconnect (exponential backoff, 25s ping)
- feat(frontend): add WebSocketContext + WebSocketProvider wrapping App
- refactor(frontend): remove polling from WorkerActivity (was 5s/3s) + OrderDetail (was 5s)
- refactor(frontend): reduce polling in Layout (8s->60s) + NotificationCenter (15s->60s)
- docs: add ffmpeg shortest=1 + WebSocket JWT auth learnings to LEARNINGS.md

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-06 20:49:34 +01:00
Hartmut ceb0143cb6 fix: animation output types now render turntable mp4 via Celery
- render_order_line_task: detect is_animation flag, branch to turntable
  pipeline instead of still-image pipeline
- render_blender: add render_turntable_to_file() — STL conversion,
  blender turntable_render.py for frames, ffmpeg compose to mp4
- render-worker/Dockerfile: add ffmpeg package
- Fix: Turntable Video_White was producing a .jpg still instead of .mp4

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-06 20:10:33 +01:00
Hartmut ab3f9c734a fix: render pipeline + multi-tenancy bugs (B-Fix-1 through B-Fix-9)
- Remove worker-thumbnail (no Blender, was competing on thumbnail_rendering)
- Move render_order_line_task to thumbnail_rendering queue (render-worker)
- Restore template_service.py real implementation (fix circular import shim)
- Thread tenant_id through STEP upload, Excel import, product create
- Make system tables (output_types, materials, etc.) tenant_id nullable
- Fix tenants frontend 307-redirect: use trailing slash /tenants/
- Remove Flamenco + Three.js from Admin UI (unsupported)
- Set all output_types render_backend to celery (was flamenco)

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-06 19:34:20 +01:00
Hartmut 716451ff76 feat(D): OCC mesh attribute extraction + Blender smooth shading integration
Migration 039: cad_files.mesh_attributes JSONB column.
domains/products/tasks.py: extract_mesh_attributes Celery task using pythonOCC.
still_render.py + turntable_render.py: _apply_mesh_attributes() sets auto-smooth
based on curved_ratio and topology threshold from OCC analysis.
render_blender.py: passes --mesh-attributes JSON arg to Blender subprocess.
render_still_task: loads mesh_attributes from DB and passes to renderer.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-06 17:07:55 +01:00
Hartmut b87df4a3e5 refactor(B1): migrate to domain-driven project structure
Move all models/schemas/services/routers into app/domains/.
Keep backward-compat shims in old locations for imports.
Preserves domains/rendering/tasks.py from Phase A.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-06 16:24:11 +01:00
Hartmut 9d1a820295 refactor(A2): replace blender-renderer HTTP service with render-worker Celery container
- Create render-worker/ with Dockerfile (Ubuntu + cadquery + Blender via host mount)
- Add render-worker/check_version.py: verifies Blender >= 5.0.1 at startup, Exit 1 on failure
- Add render-worker/scripts/: blender_render.py, still_render.py, turntable_render.py
- Create backend/app/services/render_blender.py: direct subprocess rendering
  - convert_step_to_stl() and export_per_part_stls() using cadquery
  - render_still(): STEP → STL → PNG via Blender subprocess
  - is_blender_available(): detects BLENDER_BIN env for render-worker context
- Create backend/app/domains/rendering/tasks.py: render_still_task + render_turntable_task
- Update step_processor.py: use subprocess path when BLENDER_BIN env is set (render-worker)
- Update step_tasks.py: generate_stl_cache uses direct cadquery instead of HTTP
- Remove blender-renderer and threejs-renderer from docker-compose.yml
- Replace worker-thumbnail with render-worker (Ubuntu + cadquery + Blender mount)
- Remove Docker SDK from backend Dockerfile (was only for flamenco scaling)
- Update .env.example: BLENDER_VERSION=5.0.1 documented
- Update celery_app.py: include domains.rendering.tasks in autodiscover

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-06 15:48:46 +01:00
Hartmut 1d6864fb64 refactor(A1): remove Flamenco, simplify render pipeline to Celery-only
- Remove flamenco-manager and flamenco-worker from docker-compose.yml
- Delete flamenco_client.py, flamenco_tasks.py, docker_scaler.py
- Simplify render_dispatcher.py to Celery-only (removes ~300 lines)
- Remove Flamenco beat schedule from celery_app.py
- Clean admin.py: remove flamenco settings, endpoints, threejs validation
- Clean orders.py cancel-render: Celery revoke only
- Clean worker.py: remove flamenco_job_id from activity response
- Migration 032: cancel lingering flamenco jobs, remove flamenco settings
- PLAN.md: mark all decisions confirmed, status IN UMSETZUNG

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-06 15:38:37 +01:00
Hartmut 552922eb8a chore: remove build artifacts from tracking, extend .gitignore 2026-03-05 22:13:21 +01:00
Hartmut bce762a783 feat: initial commit 2026-03-05 22:12:38 +01:00