Hartmut
577dd1ca7e
- Rewrite CLAUDE.md to match current 8-service architecture (was 11, 5 deleted) - Remove all as-any casts in OrderDetail.tsx (9 casts → 0) - Add cad_parsed_objects/cad_part_materials to OrderItem interface - Rename require_admin → require_global_admin across 6 router files (22 calls) - Remove EXPORT_GLB_PRODUCTION enum + generate_gltf_production_task (dead code) - Remove worker-thumbnail from ALLOWED_SERVICES, replace Flamenco link - Delete obsolete PLAN.md (1455 lines) and PLAN_REFACTOR.md (1174 lines) - Fix digit-only USD prim names with p_ prefix Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
866 lines
36 KiB
Python
866 lines
36 KiB
Python
"""STEP → USD exporter for Schaeffler Automat.
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Reads a STEP file via OCP/XCAF (preserving part names + embedded colors),
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tessellates with BRepMesh, builds a USD stage mirroring the full XCAF
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assembly hierarchy (intermediate Xform prims with local transforms, leaf
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Mesh prims with definition-space geometry), and writes a .usd file.
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Coordinate system: OCC is mm Z-up. USD stage is Z-up with a coordinate
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swap Xform on /Root/Assembly: (X_occ, Y_occ, Z_occ) → (X, -Z, Y).
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metersPerUnit=0.001 is set so Blender handles mm→m on import.
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Usage:
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python3 export_step_to_usd.py \\
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--step_path /path/to/file.stp \\
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--output_path /path/to/output.usd \\
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[--linear_deflection 0.03] \\
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[--angular_deflection 0.05] \\
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[--color_map '{"Ring": "#4C9BE8"}'] \\
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[--sharp_threshold 20.0] \\
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[--cad_file_id uuid] \\
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[--material_map '{"part_name": "SCHAEFFLER_010101_Steel-Bare", ...}']
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Exit 0 on success, exit 1 on failure.
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Prints MANIFEST_JSON: {...} to stdout before exit.
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"""
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from __future__ import annotations
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import argparse
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import hashlib
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import json
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import math
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import re
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import sys
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import traceback
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from pathlib import Path
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# ── CLI ───────────────────────────────────────────────────────────────────────
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def parse_args() -> argparse.Namespace:
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p = argparse.ArgumentParser()
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p.add_argument("--step_path", required=True)
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p.add_argument("--output_path", required=True)
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p.add_argument("--linear_deflection", type=float, default=0.03)
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p.add_argument("--angular_deflection", type=float, default=0.05)
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p.add_argument("--color_map", default="{}")
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p.add_argument("--sharp_threshold", type=float, default=20.0)
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p.add_argument("--cad_file_id", default="")
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p.add_argument("--material_map", default="{}")
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return p.parse_args()
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# ── Part key generation ───────────────────────────────────────────────────────
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_AF_RE = re.compile(r'_AF\d+$', re.IGNORECASE)
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def _generate_part_key(xcaf_path: str, source_name: str, existing_keys: set) -> str:
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"""Deterministic slug, max 64 chars, unique within assembly."""
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base = _AF_RE.sub('', source_name) if source_name else ''
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base = re.sub(r'([a-z])([A-Z])', r'\1_\2', base)
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slug = re.sub(r'[^a-z0-9]+', '_', base.lower()).strip('_')
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if not slug:
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slug = f"part_{hashlib.sha256(xcaf_path.encode()).hexdigest()[:8]}"
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slug = slug[:50]
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# USD prim names cannot start with a digit
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if slug and slug[0].isdigit():
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slug = f"p_{slug}"
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key = slug
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n = 2
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while key in existing_keys:
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key = f"{slug}_{n}"
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n += 1
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existing_keys.add(key)
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return key
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# ── Color helpers ─────────────────────────────────────────────────────────────
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PALETTE_HEX = [
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"#4C9BE8", "#E85B4C", "#4CBE72", "#E8A84C", "#A04CE8",
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"#4CD4E8", "#E84CA8", "#7EC850", "#E86B30", "#5088C8",
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]
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def _occ_color_to_hex(occ_color) -> str:
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r = int(occ_color.Red() * 255)
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g = int(occ_color.Green() * 255)
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b = int(occ_color.Blue() * 255)
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return f"#{r:02X}{g:02X}{b:02X}"
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def _hex_to_occ_color(hex_color: str):
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from OCP.Quantity import Quantity_Color, Quantity_TOC_RGB
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h = hex_color.lstrip("#")
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if len(h) < 6:
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return Quantity_Color(0.7, 0.7, 0.7, Quantity_TOC_RGB)
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return Quantity_Color(
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int(h[0:2], 16) / 255.0,
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int(h[2:4], 16) / 255.0,
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int(h[4:6], 16) / 255.0,
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Quantity_TOC_RGB,
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)
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def _hex_to_rgb01(hex_color: str) -> tuple:
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h = hex_color.lstrip('#')
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if len(h) < 6:
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return (0.7, 0.7, 0.7)
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return (int(h[0:2], 16) / 255.0, int(h[2:4], 16) / 255.0, int(h[4:6], 16) / 255.0)
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def _get_shape_color(color_tool, shape) -> str | None:
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"""Return hex color for an OCC shape (surface color preferred)."""
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from OCP.Quantity import Quantity_Color
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try:
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from OCP.XCAFDoc import XCAFDoc_ColorSurf as _SURF
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from OCP.XCAFDoc import XCAFDoc_ColorGen as _GEN
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except ImportError:
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_SURF = 1
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_GEN = 0
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occ_color = Quantity_Color()
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if color_tool.GetColor(shape, _SURF, occ_color):
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return _occ_color_to_hex(occ_color)
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if color_tool.GetColor(shape, _GEN, occ_color):
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return _occ_color_to_hex(occ_color)
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return None
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# ── XCAF color application ────────────────────────────────────────────────────
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def _apply_color_map(shape_tool, color_tool, free_labels, color_map: dict) -> None:
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from OCP.TDF import TDF_LabelSequence
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from OCP.TDataStd import TDataStd_Name
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from OCP.XCAFDoc import XCAFDoc_ShapeTool
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try:
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from OCP.XCAFDoc import XCAFDoc_ColorSurf as _SURF
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except ImportError:
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_SURF = 1
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def _visit(label) -> None:
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name_attr = TDataStd_Name()
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name = ""
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if label.FindAttribute(TDataStd_Name.GetID_s(), name_attr):
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name = name_attr.Get().ToExtString()
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if name:
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for part_name, hex_color in color_map.items():
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if part_name.lower() in name.lower() or name.lower() in part_name.lower():
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color_tool.SetColor(label, _hex_to_occ_color(hex_color), _SURF)
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break
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components = TDF_LabelSequence()
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XCAFDoc_ShapeTool.GetComponents_s(label, components)
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for i in range(1, components.Length() + 1):
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_visit(components.Value(i))
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for i in range(1, free_labels.Length() + 1):
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_visit(free_labels.Value(i))
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def _apply_palette_colors(shape_tool, color_tool, free_labels) -> None:
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from OCP.TDF import TDF_LabelSequence
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from OCP.XCAFDoc import XCAFDoc_ShapeTool
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try:
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from OCP.XCAFDoc import XCAFDoc_ColorSurf as _SURF
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except ImportError:
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_SURF = 1
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leaves: list = []
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def _collect(label) -> None:
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components = TDF_LabelSequence()
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XCAFDoc_ShapeTool.GetComponents_s(label, components)
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if components.Length() == 0:
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leaves.append(label)
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else:
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for i in range(1, components.Length() + 1):
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_collect(components.Value(i))
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for i in range(1, free_labels.Length() + 1):
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_collect(free_labels.Value(i))
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for idx, label in enumerate(leaves):
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color_tool.SetColor(label, _hex_to_occ_color(PALETTE_HEX[idx % len(PALETTE_HEX)]), _SURF)
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# ── Sharp edge extraction (inlined from export_step_to_gltf.py) ──────────────
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def _extract_sharp_edge_pairs(shape, sharp_threshold_deg: float = 20.0) -> list:
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"""Extract sharp B-rep edges as dense curve-sample segment pairs (mm, Z-up).
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Ported from export_step_to_gltf.py to avoid importing that module
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(its top-level code runs main() on import).
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"""
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from OCP.TopTools import TopTools_IndexedDataMapOfShapeListOfShape
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from OCP.TopExp import TopExp as _TopExp
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from OCP.TopAbs import TopAbs_EDGE, TopAbs_FACE, TopAbs_FORWARD
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from OCP.TopoDS import TopoDS as _TopoDS
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from OCP.BRepAdaptor import BRepAdaptor_Surface, BRepAdaptor_Curve2d, BRepAdaptor_Curve
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from OCP.BRepLProp import BRepLProp_SLProps
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from OCP.GCPnts import GCPnts_UniformAbscissa
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edge_face_map = TopTools_IndexedDataMapOfShapeListOfShape()
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_TopExp.MapShapesAndAncestors_s(shape, TopAbs_EDGE, TopAbs_FACE, edge_face_map)
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sharp_pairs: list = []
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n_checked = 0
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n_sharp = 0
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SAMPLE_STEP_MM = 0.3
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for i in range(1, edge_face_map.Extent() + 1):
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edge_shape = edge_face_map.FindKey(i)
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faces = edge_face_map.FindFromIndex(i)
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n_checked += 1
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if faces.Size() < 2:
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continue
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face_shapes = list(faces)
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if len(face_shapes) < 2:
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continue
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try:
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edge = _TopoDS.Edge_s(edge_shape)
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face1 = _TopoDS.Face_s(face_shapes[0])
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face2 = _TopoDS.Face_s(face_shapes[1])
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c2d_1 = BRepAdaptor_Curve2d(edge, face1)
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uv1 = c2d_1.Value((c2d_1.FirstParameter() + c2d_1.LastParameter()) / 2.0)
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surf1 = BRepAdaptor_Surface(face1)
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props1 = BRepLProp_SLProps(surf1, uv1.X(), uv1.Y(), 1, 1e-6)
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if not props1.IsNormalDefined():
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continue
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n1 = props1.Normal()
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if face1.Orientation() != TopAbs_FORWARD:
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n1.Reverse()
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c2d_2 = BRepAdaptor_Curve2d(edge, face2)
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uv2 = c2d_2.Value((c2d_2.FirstParameter() + c2d_2.LastParameter()) / 2.0)
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surf2 = BRepAdaptor_Surface(face2)
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props2 = BRepLProp_SLProps(surf2, uv2.X(), uv2.Y(), 1, 1e-6)
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if not props2.IsNormalDefined():
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continue
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n2 = props2.Normal()
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if face2.Orientation() != TopAbs_FORWARD:
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n2.Reverse()
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cos_angle = max(-1.0, min(1.0, n1.Dot(n2)))
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angle_deg = math.degrees(math.acos(cos_angle))
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if angle_deg > 90.0:
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angle_deg = 180.0 - angle_deg
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if angle_deg <= sharp_threshold_deg:
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continue
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n_sharp += 1
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pts: list = []
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try:
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curve3d = BRepAdaptor_Curve(edge)
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f_param = curve3d.FirstParameter()
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l_param = curve3d.LastParameter()
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if math.isfinite(f_param) and math.isfinite(l_param):
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sampler = GCPnts_UniformAbscissa()
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sampler.Initialize(curve3d, SAMPLE_STEP_MM, 1e-6)
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if sampler.IsDone() and sampler.NbPoints() >= 2:
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for j in range(1, sampler.NbPoints() + 1):
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p = curve3d.Value(sampler.Parameter(j))
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pts.append([round(p.X(), 4), round(p.Y(), 4), round(p.Z(), 4)])
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except Exception:
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pts = []
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if len(pts) < 2:
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continue
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for k in range(len(pts) - 1):
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sharp_pairs.append([pts[k], pts[k + 1]])
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except Exception:
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continue
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print(
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f"Sharp edge extraction: {n_checked} edges checked, "
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f"{n_sharp} sharp (>{sharp_threshold_deg:.0f}°), "
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f"{len(sharp_pairs)} segment pairs total"
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)
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return sharp_pairs
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def _extract_seam_edge_pairs(shape) -> list:
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"""Extract seam edges (periodic-surface boundary edges) as segment pairs (mm, Z-up).
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Seam edges are detected via BRep_Tool.IsClosed_s(edge) — edges that are
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topologically closed (start == end vertex). This includes the UV seams of
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periodic surfaces (cylinders, cones, spheres) but also full circles on flat
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faces and bore rims.
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TODO: Use ShapeAnalysis_Edge().IsSeam(edge, face) to restrict to true UV seams
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when UV-unwrapped texture mapping is needed (future phase).
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"""
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from OCP.BRep import BRep_Tool
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from OCP.TopExp import TopExp_Explorer
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from OCP.TopAbs import TopAbs_EDGE
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from OCP.BRepAdaptor import BRepAdaptor_Curve
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from OCP.GCPnts import GCPnts_UniformAbscissa
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seam_pairs: list = []
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n_seam = 0
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exp = TopExp_Explorer(shape, TopAbs_EDGE)
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while exp.More():
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edge = exp.Current()
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exp.Next()
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if not BRep_Tool.IsClosed_s(edge):
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continue
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try:
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curve = BRepAdaptor_Curve(edge)
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# Use arc-length step (0.3 mm) matching the sharp edge sampler,
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# so segments are short enough for _world_to_index_pairs (tol=0.5 mm).
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sampler = GCPnts_UniformAbscissa()
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sampler.Initialize(curve, 0.3, 1e-6)
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if not sampler.IsDone() or sampler.NbPoints() < 2:
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continue
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pts = []
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for i in range(1, sampler.NbPoints() + 1):
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p = curve.Value(sampler.Parameter(i))
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pts.append([p.X(), p.Y(), p.Z()])
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for k in range(len(pts) - 1):
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seam_pairs.append([pts[k], pts[k + 1]])
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n_seam += 1
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except Exception:
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continue
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print(f"Seam edge extraction: {n_seam} seam edges, {len(seam_pairs)} segment pairs total")
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return seam_pairs
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# ── XCAF traversal + hierarchical USD authoring ──────────────────────────────
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def _get_label_name(label) -> str:
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"""Extract the source name string from a TDF_Label."""
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from OCP.TDataStd import TDataStd_Name
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name_attr = TDataStd_Name()
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if label.FindAttribute(TDataStd_Name.GetID_s(), name_attr):
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return name_attr.Get().ToExtString()
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return ""
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def _occ_trsf_to_usd_matrix(trsf):
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"""Convert an OCC gp_Trsf (column-vector) to a USD Gf.Matrix4d (row-vector).
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OCC uses p' = R·p + t (column-vector convention).
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USD uses p' = p·M (row-vector convention).
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So M = [R^T | 0; t^T | 1].
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"""
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from pxr import Gf
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return Gf.Matrix4d(
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trsf.Value(1, 1), trsf.Value(2, 1), trsf.Value(3, 1), 0,
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trsf.Value(1, 2), trsf.Value(2, 2), trsf.Value(3, 2), 0,
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trsf.Value(1, 3), trsf.Value(2, 3), trsf.Value(3, 3), 0,
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trsf.Value(1, 4), trsf.Value(2, 4), trsf.Value(3, 4), 1,
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)
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def _author_xcaf_to_usd(
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stage, shape_tool, color_tool, label,
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usd_parent_path, xcaf_path_prefix,
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existing_keys, mat_map_lower, color_map, args,
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manifest_parts, counters, prim_names_at_level,
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depth=0,
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):
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"""Recursively author USD prims mirroring the XCAF hierarchy.
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Assembly nodes → UsdGeom.Xform with local transform from component Location.
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Leaf shapes → Xform + Mesh with definition-space geometry.
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Sharp/seam edges are extracted per-part from the definition shape.
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The local transform for each node comes from GetShape_s(label).Location(),
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which returns ONLY this label's own placement (not composed with parents).
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USD scene graph composition handles the full parent-to-leaf chain.
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"""
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from OCP.TDF import TDF_LabelSequence, TDF_Label
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from OCP.XCAFDoc import XCAFDoc_ShapeTool
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from OCP.TopLoc import TopLoc_Location
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from pxr import UsdGeom, UsdShade, Sdf, Vt, Gf
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source_name = _get_label_name(label)
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xcaf_path = (f"{xcaf_path_prefix}/{source_name}" if source_name
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else f"{xcaf_path_prefix}/unnamed_{depth}")
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# Get local transform from this label's shape Location.
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# GetShape_s(label) returns the shape with ONLY this label's own Location
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# (not composed with parent locations).
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label_shape = shape_tool.GetShape_s(label)
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if label_shape.IsNull():
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return
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local_loc = label_shape.Location()
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has_local_trsf = not local_loc.IsIdentity()
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# Follow reference to definition label
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actual_label = label
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if XCAFDoc_ShapeTool.IsReference_s(label):
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ref_label = TDF_Label()
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if XCAFDoc_ShapeTool.GetReferredShape_s(label, ref_label):
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actual_label = ref_label
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# Check for sub-components on the definition
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components = TDF_LabelSequence()
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XCAFDoc_ShapeTool.GetComponents_s(actual_label, components)
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if components.Length() > 0:
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# ── ASSEMBLY NODE ──────────────────────────────────────────────
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raw_name = _prim_name(source_name or f"asm_{depth}")
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unique_name = raw_name
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n = 2
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while unique_name in prim_names_at_level:
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unique_name = f"{raw_name}_{n}"
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n += 1
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prim_names_at_level.add(unique_name)
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xform_path = f"{usd_parent_path}/{unique_name}"
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xform = UsdGeom.Xform.Define(stage, xform_path)
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if has_local_trsf:
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xform.AddTransformOp().Set(
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_occ_trsf_to_usd_matrix(local_loc.Transformation()))
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prim = xform.GetPrim()
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prim.SetCustomDataByKey("schaeffler:sourceName", source_name)
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prim.SetCustomDataByKey("schaeffler:sourceAssemblyPath", xcaf_path)
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print(f" {' ' * depth}[asm] {source_name} → {xform_path}"
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f"{' (transform)' if has_local_trsf else ''}")
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child_names: set = set()
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for i in range(1, components.Length() + 1):
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_author_xcaf_to_usd(
|
|
stage, shape_tool, color_tool, components.Value(i),
|
|
xform_path, xcaf_path,
|
|
existing_keys, mat_map_lower, color_map, args,
|
|
manifest_parts, counters, child_names, depth + 1,
|
|
)
|
|
else:
|
|
# ── LEAF SHAPE ─────────────────────────────────────────────────
|
|
# Get definition shape without instance location
|
|
def_shape = shape_tool.GetShape_s(actual_label)
|
|
if def_shape.IsNull():
|
|
return
|
|
# Strip any residual location so _extract_mesh yields definition-space
|
|
# vertices (face_loc only, no instance placement).
|
|
bare_def = def_shape.Located(TopLoc_Location())
|
|
|
|
part_key = _generate_part_key(xcaf_path, source_name, existing_keys)
|
|
hex_color = _get_shape_color(color_tool, label_shape)
|
|
if not hex_color:
|
|
hex_color = _get_shape_color(color_tool, def_shape)
|
|
|
|
# color_map override (substring match)
|
|
if source_name:
|
|
for map_name, map_hex in color_map.items():
|
|
if (map_name.lower() in source_name.lower()
|
|
or source_name.lower() in map_name.lower()):
|
|
hex_color = map_hex
|
|
break
|
|
if not hex_color:
|
|
hex_color = PALETTE_HEX[counters['n_parts'] % len(PALETTE_HEX)]
|
|
|
|
# Extract mesh from definition shape (face_loc only, no instance placement)
|
|
vertices, triangles = _extract_mesh(bare_def)
|
|
if not vertices or not triangles:
|
|
counters['n_empty'] += 1
|
|
return
|
|
|
|
# Ensure unique prim name at this level
|
|
raw_name = _prim_name(part_key)
|
|
unique_name = raw_name
|
|
n = 2
|
|
while unique_name in prim_names_at_level:
|
|
unique_name = f"{raw_name}_{n}"
|
|
n += 1
|
|
prim_names_at_level.add(unique_name)
|
|
|
|
part_path = f"{usd_parent_path}/{unique_name}"
|
|
# Name the Mesh prim after part_key so Blender imports it with the
|
|
# part name directly (Blender collapses single-child Xform+Mesh).
|
|
mesh_path = f"{part_path}/{part_key}"
|
|
|
|
# ── Xform prim with local transform ────────────────────────
|
|
xform = UsdGeom.Xform.Define(stage, part_path)
|
|
if has_local_trsf:
|
|
xform.AddTransformOp().Set(
|
|
_occ_trsf_to_usd_matrix(local_loc.Transformation()))
|
|
|
|
prim = xform.GetPrim()
|
|
prim.SetCustomDataByKey("schaeffler:partKey", part_key)
|
|
prim.SetCustomDataByKey("schaeffler:sourceName", source_name)
|
|
prim.SetCustomDataByKey("schaeffler:sourceAssemblyPath", xcaf_path)
|
|
prim.SetCustomDataByKey("schaeffler:sourceColor", hex_color)
|
|
prim.SetCustomDataByKey("schaeffler:tessellation:linearDeflectionMm",
|
|
args.linear_deflection)
|
|
prim.SetCustomDataByKey("schaeffler:tessellation:angularDeflectionRad",
|
|
args.angular_deflection)
|
|
if args.cad_file_id:
|
|
prim.SetCustomDataByKey("schaeffler:cadFileId", args.cad_file_id)
|
|
|
|
# ── UsdGeomMesh ────────────────────────────────────────────
|
|
mesh = UsdGeom.Mesh.Define(stage, mesh_path)
|
|
mesh.CreateSubdivisionSchemeAttr(UsdGeom.Tokens.none)
|
|
|
|
# Vertices in OCC definition space (mm, Z-up).
|
|
# The /Root/Assembly Xform carries the OCC→USD coordinate swap
|
|
# so no per-vertex (X,-Z,Y) transformation is needed here.
|
|
mesh.CreatePointsAttr(Vt.Vec3fArray([
|
|
Gf.Vec3f(x, y, z) for (x, y, z) in vertices
|
|
]))
|
|
mesh.CreateFaceVertexCountsAttr(Vt.IntArray([3] * len(triangles)))
|
|
mesh.CreateFaceVertexIndicesAttr(
|
|
Vt.IntArray([idx for tri in triangles for idx in tri])
|
|
)
|
|
r, g, b = _hex_to_rgb01(hex_color)
|
|
mesh.CreateDisplayColorAttr(Vt.Vec3fArray([Gf.Vec3f(r, g, b)]))
|
|
|
|
# ── Material metadata on mesh prim (customData) ───────────
|
|
mesh_prim = mesh.GetPrim()
|
|
mesh_prim.SetCustomDataByKey("schaeffler:partKey", part_key)
|
|
mesh_prim.SetCustomDataByKey("schaeffler:sourceName", source_name)
|
|
|
|
canonical_mat = _lookup_material(source_name, part_key, mat_map_lower)
|
|
if canonical_mat:
|
|
mesh_prim.SetCustomDataByKey(
|
|
"schaeffler:canonicalMaterialName", canonical_mat)
|
|
|
|
primvars_api = UsdGeom.PrimvarsAPI(mesh)
|
|
|
|
# ── Per-part sharp + seam edge primvars (definition space) ─
|
|
try:
|
|
sharp_pairs = _extract_sharp_edge_pairs(bare_def, args.sharp_threshold)
|
|
if sharp_pairs:
|
|
idx_pairs = _world_to_index_pairs(vertices, sharp_pairs)
|
|
if idx_pairs:
|
|
pv = primvars_api.CreatePrimvar(
|
|
"schaeffler:sharpEdgeVertexPairs",
|
|
Sdf.ValueTypeNames.Int2Array,
|
|
UsdGeom.Tokens.constant,
|
|
)
|
|
pv.Set(Vt.Vec2iArray([Gf.Vec2i(a, b) for a, b in idx_pairs]))
|
|
except Exception as exc:
|
|
print(f"WARNING: sharp edge extraction for {part_key}: {exc}")
|
|
|
|
try:
|
|
seam_pairs = _extract_seam_edge_pairs(bare_def)
|
|
if seam_pairs:
|
|
seam_idx_pairs = _world_to_index_pairs(vertices, seam_pairs)
|
|
if seam_idx_pairs:
|
|
pv_seam = primvars_api.CreatePrimvar(
|
|
"schaeffler:seamEdgeVertexPairs",
|
|
Sdf.ValueTypeNames.Int2Array,
|
|
UsdGeom.Tokens.constant,
|
|
)
|
|
pv_seam.Set(Vt.Vec2iArray([
|
|
Gf.Vec2i(a, b) for a, b in seam_idx_pairs]))
|
|
except Exception as exc:
|
|
print(f"WARNING: seam edge extraction for {part_key}: {exc}")
|
|
|
|
# ── Material binding ──────────────────────────────────────
|
|
if canonical_mat:
|
|
mat_prim_name = _prim_name(canonical_mat)
|
|
else:
|
|
mat_prim_name = (_prim_name(source_name) if source_name
|
|
else f"mat_{part_key}")
|
|
mat_usd_path = f"/Root/Looks/{mat_prim_name}"
|
|
if not stage.GetPrimAtPath(mat_usd_path):
|
|
UsdShade.Material.Define(stage, mat_usd_path)
|
|
UsdShade.MaterialBindingAPI(mesh.GetPrim()).Bind(
|
|
UsdShade.Material(stage.GetPrimAtPath(mat_usd_path))
|
|
)
|
|
|
|
manifest_parts.append({
|
|
"part_key": part_key,
|
|
"source_name": source_name,
|
|
"prim_path": part_path,
|
|
"canonical_material": canonical_mat,
|
|
})
|
|
counters['n_parts'] += 1
|
|
|
|
|
|
# ── Mesh geometry extraction ──────────────────────────────────────────────────
|
|
|
|
def _extract_mesh(shape) -> tuple[list, list]:
|
|
"""Return (vertices, triangles) from a tessellated OCC shape.
|
|
|
|
Vertices are in OCC space (mm, Z-up).
|
|
Triangles are 0-based index triples.
|
|
|
|
Transform strategy: strip the shape's own Location before exploring faces
|
|
so that face_loc from BRep_Tool.Triangulation_s is always relative to the
|
|
shape's DEFINITION space (not contaminated by instance placement). Then
|
|
uniformly apply the shape's Location to every vertex. This avoids both
|
|
double-transform (when face_loc already includes placement) and missing-
|
|
transform (when face_loc is identity but shape has placement).
|
|
"""
|
|
from OCP.TopExp import TopExp_Explorer
|
|
from OCP.TopAbs import TopAbs_FACE, TopAbs_REVERSED
|
|
from OCP.TopoDS import TopoDS
|
|
from OCP.BRep import BRep_Tool
|
|
from OCP.TopLoc import TopLoc_Location
|
|
|
|
vertices: list = []
|
|
triangles: list = []
|
|
v_offset = 0
|
|
|
|
shape_trsf = shape.Location().Transformation()
|
|
shape_has_loc = not shape.Location().IsIdentity()
|
|
|
|
# Strip instance placement so face exploration yields definition-space locs
|
|
bare = shape.Located(TopLoc_Location())
|
|
|
|
exp = TopExp_Explorer(bare, TopAbs_FACE)
|
|
while exp.More():
|
|
face = TopoDS.Face_s(exp.Current())
|
|
face_loc = TopLoc_Location()
|
|
tri = BRep_Tool.Triangulation_s(face, face_loc)
|
|
|
|
if tri is not None and tri.NbNodes() > 0:
|
|
reversed_face = (face.Orientation() == TopAbs_REVERSED)
|
|
face_has_loc = not face_loc.IsIdentity()
|
|
|
|
for i in range(1, tri.NbNodes() + 1):
|
|
node = tri.Node(i)
|
|
# Step 1: face_loc — definition-space transform (face within shape)
|
|
if face_has_loc:
|
|
node = node.Transformed(face_loc.Transformation())
|
|
# Step 2: shape_loc — instance placement (shape within assembly)
|
|
if shape_has_loc:
|
|
node = node.Transformed(shape_trsf)
|
|
vertices.append((node.X(), node.Y(), node.Z()))
|
|
|
|
for i in range(1, tri.NbTriangles() + 1):
|
|
n1, n2, n3 = tri.Triangle(i).Get()
|
|
v0 = n1 - 1 + v_offset
|
|
v1 = n2 - 1 + v_offset
|
|
v2 = n3 - 1 + v_offset
|
|
triangles.append((v0, v2, v1) if reversed_face else (v0, v1, v2))
|
|
|
|
v_offset += tri.NbNodes()
|
|
|
|
exp.Next()
|
|
|
|
return vertices, triangles
|
|
|
|
|
|
# ── Index-space sharp edge mapping ────────────────────────────────────────────
|
|
|
|
def _world_to_index_pairs(vertices: list, world_pairs: list, tol: float = 0.5) -> list:
|
|
"""Map world-space (mm, Z-up) segment pairs → local vertex index pairs."""
|
|
def _k(x, y, z):
|
|
return (round(x / tol) * tol, round(y / tol) * tol, round(z / tol) * tol)
|
|
|
|
coord_map: dict = {}
|
|
for idx, (x, y, z) in enumerate(vertices):
|
|
k = _k(x, y, z)
|
|
if k not in coord_map:
|
|
coord_map[k] = idx
|
|
|
|
result = []
|
|
for p0, p1 in world_pairs:
|
|
i0 = coord_map.get(_k(p0[0], p0[1], p0[2]))
|
|
i1 = coord_map.get(_k(p1[0], p1[1], p1[2]))
|
|
if i0 is not None and i1 is not None and i0 != i1:
|
|
result.append((i0, i1))
|
|
return result
|
|
|
|
|
|
# ── USD prim name sanitizer ───────────────────────────────────────────────────
|
|
|
|
def _prim_name(name: str) -> str:
|
|
safe = re.sub(r'[^A-Za-z0-9_]', '_', name)
|
|
if safe and safe[0].isdigit():
|
|
safe = f"_{safe}"
|
|
return safe or "unnamed"
|
|
|
|
|
|
# ── Material map lookup (mirrors _blender_materials.build_mat_map_lower) ─────
|
|
|
|
def _build_mat_map_lower(material_map: dict) -> dict:
|
|
"""Build a lowercased material_map with AF-stripped and slug variants.
|
|
|
|
Same normalization as _blender_materials.build_mat_map_lower() so that
|
|
source_name → canonical material name lookup works consistently.
|
|
"""
|
|
mat_map_lower: dict = {}
|
|
for k, v in material_map.items():
|
|
kl = k.lower().strip()
|
|
mat_map_lower[kl] = v
|
|
# Slug variant: replace non-alphanumeric with '_' (same as _generate_part_key)
|
|
slug_key = re.sub(r'[^a-z0-9]+', '_', kl).strip('_')
|
|
if slug_key and slug_key != kl:
|
|
mat_map_lower.setdefault(slug_key, v)
|
|
# Strip OCC assembly-frame suffixes: _AF0, _AF0_1, _AF0_1_AF0, etc.
|
|
stripped = re.sub(r'(_af\d+(_\d+)?)+$', '', kl)
|
|
if stripped != kl:
|
|
mat_map_lower.setdefault(stripped, v)
|
|
slug_stripped = re.sub(r'[^a-z0-9]+', '_', stripped).strip('_')
|
|
if slug_stripped and slug_stripped != stripped:
|
|
mat_map_lower.setdefault(slug_stripped, v)
|
|
return mat_map_lower
|
|
|
|
|
|
def _lookup_material(source_name: str, part_key: str, mat_map_lower: dict) -> str | None:
|
|
"""Look up canonical material name for a part, trying multiple key variants."""
|
|
if not mat_map_lower:
|
|
return None
|
|
# Try source_name (lowered)
|
|
sn = source_name.lower().strip()
|
|
if sn in mat_map_lower:
|
|
return mat_map_lower[sn]
|
|
# Try AF-stripped source_name
|
|
stripped = re.sub(r'(_af\d+(_\d+)?)+$', '', sn, flags=re.IGNORECASE)
|
|
if stripped != sn and stripped in mat_map_lower:
|
|
return mat_map_lower[stripped]
|
|
# Try slug of source_name (matches part_key generation logic)
|
|
slug = re.sub(r'[^a-z0-9]+', '_', sn).strip('_')
|
|
if slug and slug in mat_map_lower:
|
|
return mat_map_lower[slug]
|
|
# Try part_key directly
|
|
pk = part_key.lower().strip()
|
|
if pk in mat_map_lower:
|
|
return mat_map_lower[pk]
|
|
# Prefix fallback: longest key that starts with or is started by part_key
|
|
for key in sorted(mat_map_lower.keys(), key=len, reverse=True):
|
|
if len(key) >= 5 and len(pk) >= 5 and (pk.startswith(key) or key.startswith(pk)):
|
|
return mat_map_lower[key]
|
|
return None
|
|
|
|
|
|
# ── Main ──────────────────────────────────────────────────────────────────────
|
|
|
|
def main() -> None:
|
|
args = parse_args()
|
|
color_map: dict = json.loads(args.color_map)
|
|
raw_material_map: dict = json.loads(args.material_map)
|
|
mat_map_lower = _build_mat_map_lower(raw_material_map) if raw_material_map else {}
|
|
if mat_map_lower:
|
|
print(f"Material map: {len(raw_material_map)} entries ({len(mat_map_lower)} with variants)")
|
|
|
|
step_path = Path(args.step_path)
|
|
output_path = Path(args.output_path)
|
|
|
|
if not step_path.exists():
|
|
print(f"ERROR: STEP file not found: {step_path}", file=sys.stderr)
|
|
sys.exit(1)
|
|
|
|
output_path.parent.mkdir(parents=True, exist_ok=True)
|
|
|
|
# ── OCC / XCAF imports ────────────────────────────────────────────────────
|
|
from OCP.STEPCAFControl import STEPCAFControl_Reader
|
|
from OCP.TDocStd import TDocStd_Document
|
|
from OCP.XCAFApp import XCAFApp_Application
|
|
from OCP.XCAFDoc import XCAFDoc_DocumentTool
|
|
from OCP.TCollection import TCollection_ExtendedString
|
|
from OCP.TDF import TDF_LabelSequence
|
|
from OCP.BRepMesh import BRepMesh_IncrementalMesh
|
|
from OCP.IFSelect import IFSelect_RetDone
|
|
|
|
# ── pxr imports ───────────────────────────────────────────────────────────
|
|
from pxr import Usd, UsdGeom, UsdShade, Sdf, Vt, Gf
|
|
|
|
# ── Read STEP ─────────────────────────────────────────────────────────────
|
|
app = XCAFApp_Application.GetApplication_s()
|
|
doc = TDocStd_Document(TCollection_ExtendedString("MDTV-CAF"))
|
|
app.InitDocument(doc)
|
|
|
|
reader = STEPCAFControl_Reader()
|
|
reader.SetNameMode(True)
|
|
reader.SetColorMode(True)
|
|
reader.SetLayerMode(True)
|
|
status = reader.ReadFile(str(step_path))
|
|
if status != IFSelect_RetDone:
|
|
print(f"ERROR: STEPCAFControl_Reader failed (status={status})", file=sys.stderr)
|
|
sys.exit(1)
|
|
reader.Transfer(doc)
|
|
|
|
shape_tool = XCAFDoc_DocumentTool.ShapeTool_s(doc.Main())
|
|
color_tool = XCAFDoc_DocumentTool.ColorTool_s(doc.Main())
|
|
|
|
free_labels = TDF_LabelSequence()
|
|
shape_tool.GetFreeShapes(free_labels)
|
|
print(
|
|
f"Found {free_labels.Length()} root shape(s), tessellating "
|
|
f"(linear={args.linear_deflection}mm, angular={args.angular_deflection}rad) …"
|
|
)
|
|
|
|
# ── Tessellate ────────────────────────────────────────────────────────────
|
|
for i in range(1, free_labels.Length() + 1):
|
|
shape = shape_tool.GetShape_s(free_labels.Value(i))
|
|
if not shape.IsNull():
|
|
BRepMesh_IncrementalMesh(
|
|
shape, args.linear_deflection, False, args.angular_deflection, True
|
|
)
|
|
print("Tessellation complete.")
|
|
|
|
# ── Apply colors ──────────────────────────────────────────────────────
|
|
if color_map:
|
|
try:
|
|
_apply_color_map(shape_tool, color_tool, free_labels, color_map)
|
|
print(f"Applied color_map ({len(color_map)} entries)")
|
|
except Exception as exc:
|
|
print(f"WARNING: color_map application failed (non-fatal): {exc}", file=sys.stderr)
|
|
else:
|
|
try:
|
|
_apply_palette_colors(shape_tool, color_tool, free_labels)
|
|
print("Applied palette colors")
|
|
except Exception as exc:
|
|
print(f"WARNING: palette colors failed (non-fatal): {exc}", file=sys.stderr)
|
|
|
|
# ── Create USD stage ──────────────────────────────────────────────────
|
|
stage = Usd.Stage.CreateNew(str(output_path))
|
|
UsdGeom.SetStageUpAxis(stage, UsdGeom.Tokens.z)
|
|
UsdGeom.SetStageMetersPerUnit(stage, 0.001) # mm; Blender handles m conversion on import
|
|
|
|
root_prim = UsdGeom.Xform.Define(stage, "/Root")
|
|
stage.SetDefaultPrim(root_prim.GetPrim())
|
|
|
|
# /Root/Assembly carries the OCC→Blender coordinate swap.
|
|
# OCC is mm Z-up Y-forward; Blender/GLB convention is Z-up Y-backward.
|
|
# Transform: (X_occ, Y_occ, Z_occ) → (X, -Z, Y) (= Rx(-90°)).
|
|
# Authored as a USD row-vector matrix on the Assembly Xform so that all
|
|
# child XCAF transforms (authored in OCC space) are correctly composed.
|
|
assembly_xform = UsdGeom.Xform.Define(stage, "/Root/Assembly")
|
|
assembly_xform.AddTransformOp().Set(Gf.Matrix4d(
|
|
1, 0, 0, 0,
|
|
0, 0, 1, 0,
|
|
0, -1, 0, 0,
|
|
0, 0, 0, 1,
|
|
))
|
|
|
|
stage.DefinePrim("/Root/Looks", "Scope")
|
|
|
|
# ── Walk XCAF tree → author USD prims (hierarchical) ──────────────────
|
|
# Sharp/seam edges are extracted per-part inside _author_xcaf_to_usd
|
|
# (in definition space, matching definition-space mesh vertices).
|
|
existing_keys: set = set()
|
|
manifest_parts: list = []
|
|
counters = {"n_parts": 0, "n_empty": 0}
|
|
|
|
for root_idx in range(1, free_labels.Length() + 1):
|
|
root_label = free_labels.Value(root_idx)
|
|
root_names: set = set()
|
|
_author_xcaf_to_usd(
|
|
stage, shape_tool, color_tool, root_label,
|
|
"/Root/Assembly", "",
|
|
existing_keys, mat_map_lower, color_map, args,
|
|
manifest_parts, counters, root_names,
|
|
)
|
|
|
|
n_parts = counters["n_parts"]
|
|
n_empty = counters["n_empty"]
|
|
stage.Save()
|
|
|
|
sz = output_path.stat().st_size // 1024 if output_path.exists() else 0
|
|
n_mat_assigned = sum(1 for p in manifest_parts if p.get("canonical_material"))
|
|
print(f"USD exported: {output_path.name} ({sz} KB), "
|
|
f"{n_parts} parts, {n_empty} empty shapes skipped, "
|
|
f"{n_mat_assigned}/{n_parts} material primvars written")
|
|
|
|
# ── Stdout manifest (one line, parsed by Celery task) ─────────────────────
|
|
print(f"MANIFEST_JSON: {json.dumps({'parts': manifest_parts})}")
|
|
|
|
|
|
try:
|
|
main()
|
|
except SystemExit:
|
|
raise
|
|
except Exception:
|
|
traceback.print_exc()
|
|
sys.exit(1)
|