Commit Graph

137 Commits

Author SHA1 Message Date
Hartmut cbffcfbf8b docs: record usd-core decision, add Dockerfile task 1.0
- Mark USD library question as decided: usd-core>=24.11 (pxr module)
- Add Task 1.0 to USD implementation plan: Dockerfile install step
- Add usd-core to Priority 2 file targets in ROADMAP

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-11 15:13:10 +01:00
Hartmut 5d912594dd docs: add milestones, file targets, acceptance gates to all 10 ROADMAP priorities
- Each priority now has: milestones (M1-MN), concrete file target table
  (CREATE/MODIFY/DELETE per file), and binary acceptance gates
- Created docs/plans/0001-step-to-usd-implementation.md: full execution
  checklist for USD pipeline (Priorities 2, 4, 5) with:
  - Phase 1: dual-write USD beside GLB
  - Phase 2: partKey + three-layer material assignment model
  - Phase 3: seam/sharp payload to USD mesh primvars (index-space)
  - Phase 4: Blender render from USD
  - Phase 5: frontend ThreeDViewer partKey migration
  - Open questions decision table
  - Non-regression checklist

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-11 15:10:45 +01:00
Hartmut 208370628e docs: consolidate all plans into ROADMAP.md
Merges PLAN.md (Phases A-F), PLAN_REFACTOR.md (Phases 1-8), plan.md (GMSH),
docs/rfcs/0001, and visual-audit-report findings into a single prioritized roadmap.

10 priorities with dependency graph and 'what to do next' decision options.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-11 14:42:53 +01:00
Hartmut ca62319688 feat: sharp edge pipeline V02, tessellation presets, media cache-bust, GMSH plan
Sharp Edge Pipeline V02:
- export_step_to_gltf.py: replace BRep_Tool.Polygon3D_s (returns None in XCAF) with
  GCPnts_UniformAbscissa curve sampling at 0.3mm step — extracts 17,129 segment pairs
- Inject sharp_edge_pairs + sharp_threshold_deg into GLB extras (scenes[0].extras)
  via binary GLB JSON-chunk patching (no extra dependency)
- export_gltf.py: read schaeffler_sharp_edge_pairs from Blender scene custom props,
  apply via KD-tree to mark edges sharp=True + seam=True (OCC mm Z-up → Blender transform)
- tools/restore_sharp_marks.py: dual-pass (dihedral angle + OCC pairs), updated coordinate
  transform (X, -Z, Y) * 0.001

Tessellation:
- Admin UI: Draft / Standard / Fine preset buttons with active-state highlighting
- Default angular deflection: preview 0.5→0.1 rad, production 0.2→0.05 rad
- export_glb.py: read updated defaults from system_settings

Media / Cache:
- media/service.py: get_download_url appends ?v={file_size_bytes} cache-buster
- media/router.py: Cache-Control: no-cache for all download/thumbnail endpoints

Render pipeline:
- still_render.py / turntable_render.py: shared GPU activation + camera improvements
- render_order_line.py: global render position support
- render_thumbnail.py: updated defaults

Frontend:
- InlineCadViewer: file_size_bytes-aware URL update triggers re-fetch on regeneration
- ThreeDViewer: material panel, part selection, PBR mode improvements
- Admin.tsx: tessellation preset cards, GMSH setting dropdown
- MediaBrowser, ProductDetail, OrderDetail, Orders: various UI improvements
- New: MaterialPanel, GlobalRenderPositionsPanel, StepIndicator components
- New: renderPositions.ts API client

Plans / Docs:
- plan.md: GMSH Frontal-Delaunay tessellation plan (6 tasks)
- LEARNINGS.md: OCC Polygon3D_s None issue + GCPnts fix
- .gitignore: add backend/core (core dump from root process)

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-11 14:40:36 +01:00
Hartmut 202b06a026 feat(export_gltf): embed sharp angle in GLB extras + restore script
- Add export_extras=True to bpy.ops.export_scene.gltf() call
- Store schaeffler_sharp_angle_deg in scene custom props before export
  → value is embedded in scenes[0].extras in the GLB JSON chunk
  → survives import/export round-trip intact (verified: 30.0 restored)
- Add tools/restore_sharp_marks.py: companion Blender script that reads
  the angle from scene.get("schaeffler_sharp_angle_deg") and re-applies
  mark_sharp() + mark_seam() on all mesh objects after GLB import

GLB format cannot store per-edge sharp/seam flags natively; the visual
shading is correct via vertex splits. The extras + restore script give
users the ability to reconstruct Edit Mode markers without a second format.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-11 11:38:47 +01:00
Hartmut ec35188353 docs: learning erfasst - mark_sharp+mark_seam sharp edges + MediaAsset UPSERT
Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-11 11:21:22 +01:00
Hartmut e189934b12 fix(export_gltf): use edit-mode mark_sharp+mark_seam for proper GLB sharp edges
Replace shade_smooth_by_angle with explicit edit-mode operators:
- edges_select_sharp(angle) → mark_sharp() + mark_seam()
- Produces vertex splits at sharp edges (6027 split positions verified)
- Remove OCC custom_normal attribute before processing to prevent
  pre-baked normals overriding Blender's sharp edge processing
- Update comment: calc_normals_split() removed in Blender 5.0

Verified: production GLB has 812 extra vertices vs geometry GLB,
6027 positions with multiple normals = sharp edges correctly encoded.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-11 11:20:54 +01:00
Hartmut d1c7feacf6 fix(export_glb): upsert MediaAsset instead of DELETE+INSERT to preserve stable URLs
When re-generating a production or geometry GLB, the old approach deleted the
existing MediaAsset record and created a new one with a new UUID. Any page that
had the old download_url (/api/media/{old-id}/download) cached would then get
a 404 when trying to download, because the asset ID no longer existed in the DB.

Fix: update the existing MediaAsset record in-place (same UUID, new storage_key)
so existing download URLs remain valid after regeneration. Create a new record
only if no existing one is found.

Applies to both generate_gltf_geometry_task and generate_gltf_production_task.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-11 10:56:25 +01:00
Hartmut b3c4be45f6 docs: learning erfasst - OCC custom_normal overrides Blender sharp edges 2026-03-11 10:47:22 +01:00
Hartmut 72123c5aa9 fix(export_gltf): clear OCC custom_normal attribute before sharp edge processing
The geometry GLB from export_step_to_gltf.py contains a 'custom_normal' attribute
(CORNER, INT16_2D) from OCC tessellation. If left in place, Blender's glTF exporter
re-exports these pre-baked normals unchanged — ignoring shade_smooth_by_angle
processing and our explicit sharp edge marks.

Fix: remove the 'custom_normal' attribute from all imported mesh objects immediately
after GLB import, before applying smooth shading. Also add orphans_purge() before
export to remove palette materials (mat_0/1/2/3) that become users=0 after library
material substitution.

Same custom_normal clearing applied to blender_render.py for thumbnail renders.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-11 10:46:21 +01:00
Hartmut a1d140d30f fix(render): production GLB sharp edges + materials (25/25)
Sharp edges:
- OCC→Blender coordinate transform was wrong: Blender(X,Y,Z) = OCC(X×0.001, -Z×0.001, Y×0.001)
  (RWGltf Z→Y-up + Blender Y→Z-up cancel to Y↔Z swap with Z negated)
- Guard against degenerate edges (idx0==idx1) to prevent bmesh ValueError
- Use obj.matrix_world @ v.co for world-space KD-tree (assembly node transforms)

Materials:
- Single-material fallback: if only 1 library material loaded, apply to all
  unmatched objects (cadquery vs RWGltf part names differ, name-match covers ~2/25)
- Fix mesh data sharing: obj.data.copy() before materials.clear() to avoid
  clearing shared data blocks
- Use obj.name (not id(obj)) for cross-loop tracking — Blender Python wrappers
  can be recreated between iterations

Both fixes applied to export_gltf.py (production GLB) and blender_render.py (thumbnails).

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-11 10:29:08 +01:00
Hartmut 8933d0be17 fix(render+roles): batch smooth shading + step timings + global_admin role support
Render pipeline:
- Replace per-object _apply_smooth() loop with _apply_smooth_batch(): selects
  all 175 parts, calls shade_smooth_by_angle() ONCE in C → reduces 16s to ~0.2s
- Remove 175 per-part "assigned material to part" log lines (replace with summary)
- Add TIMING_SUMMARY log line at end of every render showing all step durations
- _lap() helper records split times for: template_load, glb_import, rotation,
  smooth_shading, material_assign, pre_render_setup, gpu_render

Frontend role checks:
- Add global_admin + tenant_admin to User role type in auth store
- Add isAdmin() and isPrivileged() helper functions
- Fix Admin.tsx, Layout.tsx, Notifications.tsx, OrderDetail.tsx, ProductDetail.tsx,
  CostOverviewWidget.tsx — all were checking role === 'admin' but JWT now has
  role === 'global_admin' after migration 049 (admin → global_admin backfill)
- This caused Admin page to render completely empty

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-08 21:29:22 +01:00
Hartmut ac48d359e6 fix(render): persist OptiX BVH cache across render-worker rebuilds
Mount named volume optix-cache:/root/.nv so the OptiX ComputeCache
survives docker compose rebuild. Without this every rebuild wiped the
BVH acceleration structure, causing the first render of any complex
scene (~175 parts) to take 130–150s instead of 22s while OptiX
recompiles kernels and rebuilds the BVH from scratch.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-08 21:15:45 +01:00
Hartmut 22c29d5655 feat(azure-ai+gpu-ui): per-tenant Azure AI config + GPU health panel
- Per-tenant Azure AI config stored in tenants.tenant_config JSONB
- GET/PUT /api/tenants/{id}/ai-config + POST .../test connection
- api_key never returned to frontend (has_api_key: bool pattern)
- azure_ai.py resolves creds from tenant config when ai_enabled=True
- ai_tasks.py loads tenant config and passes it to validate_thumbnail
- Admin GPU Status section: probe button + status badge + last-checked time
- Notifications: _BELL_CHANNELS filter (notification+alert only in bell)
- Tenants.tsx: per-row Azure AI Config modal with URL auto-parse helper
- Remove duplicate in-memory /gpu-probe endpoints (kept DB-backed /probe/gpu)

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-08 21:04:09 +01:00
Hartmut 34f89cc225 feat(gpu): GPU health check + RENDER_DEVICE_USED token + strict mode
- gpu_probe.py: Blender script that probes OPTIX/CUDA/HIP/ONEAPI and
  exits 1 on no GPU — used at startup + on-demand from Admin UI
- blender_render.py, still_render.py, turntable_render.py: emit
  RENDER_DEVICE_USED: engine=CYCLES device=GPU|CPU compute_type=...
  after GPU activation; exit 2 when CYCLES_DEVICE=gpu and CPU fallback
- render_blender.py: parse RENDER_DEVICE_USED token into render_log
  (device_used, compute_type, gpu_fallback); handle exit code 2 as
  explicit GPU strict-mode failure
- check_version.py: check_gpu() runs gpu_probe.py at container startup;
  CYCLES_DEVICE=gpu aborts startup if no GPU found
- docker-compose.yml: CYCLES_DEVICE=${CYCLES_DEVICE:-auto} env var
- gpu_tasks.py: probe_gpu Celery task on thumbnail_rendering queue;
  saves result to system_settings.gpu_probe_last_result; beat every 30min
- worker.py: POST /probe/gpu (trigger) + GET /probe/gpu/result (last result)

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-08 20:57:36 +01:00
Hartmut c6556434d6 refactor(section-a+c): decompose step_tasks.py into pipeline domain
Section A — 1172-line step_tasks.py split into 4 focused modules under
backend/app/domains/pipeline/tasks/:
- extract_metadata.py: process_step_file, reextract_cad_metadata,
  _auto_populate_materials_for_cad, bbox helpers + PipelineLogger
- render_thumbnail.py: render_step_thumbnail, regenerate_thumbnail
  + PipelineLogger instrumentation
- render_order_line.py: dispatch_order_line_render, render_order_line_task
  (full still+turntable paths) + PipelineLogger step tracking
- export_glb.py: generate_gltf_geometry_task, generate_gltf_production_task

All task names preserved (app.tasks.step_tasks.*) for backward compat.
step_tasks.py is now a 23-line import-only shim.

Section C — celery_app.py task routing:
- app.domains.pipeline.tasks.* → step_processing (primary route)
- All 4 new modules added to include list for Celery discovery
- app.tasks.step_tasks.* kept as legacy fallback for in-flight tasks

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-08 20:43:56 +01:00
Hartmut 07e3d1e026 feat(phase8.1-8.2): dynamic worker concurrency via worker_configs
- Migration 054: worker_configs table (queue_name PK, max/min_concurrency,
  enabled, updated_at); seeds step_processing(8/2), thumbnail_rendering(1/1),
  ai_validation(4/1)
- WorkerConfig SQLAlchemy model
- apply_worker_concurrency beat task: reads enabled configs, broadcasts
  pool_grow to all Celery workers every 5min
- GET/PUT /api/worker/configs (admin): list + update per-queue concurrency
- docker-compose.yml: worker uses --autoscale=${MAX_CONCURRENCY:-8},${MIN_CONCURRENCY:-2};
  render-worker uses --autoscale=1,1 --concurrency=1
- WorkerManagement.tsx: "Concurrency Settings" section with +/- steppers
  and Save button per queue

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-08 20:41:57 +01:00
Hartmut b41e70cdad feat(phase7.3-ext): workflow executor + config validation
- workflow_schema.py: WorkflowConfig Pydantic model validates all node
  step values against StepName enum, edges reference declared node IDs,
  unique node IDs enforced; WorkflowEdge uses "from"/"to" aliases
- workflow_executor.py: dispatch_workflow() validates config, topological-
  sorts nodes (Kahn's algorithm, raises on cycles), maps StepName →
  Celery task name via STEP_TASK_MAP (all 15 StepName values covered),
  dispatches via celery_app.send_task()
- workflow_router.py: config validation on POST/PUT (422 on invalid);
  POST /{id}/dispatch?context_id= endpoint (PM+) dispatches workflow
  steps as Celery tasks for a given entity

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-08 20:41:26 +01:00
Hartmut 1cc10d4bbb feat(phase7.4): order rejection + resubmit flow
- Migration 053: rejection_reason TEXT NULL on orders table
- POST /api/orders/{id}/reject (PM+): sets rejected status, cancels
  active renders, stores reason, notifies creator, broadcasts WS event
- POST /api/orders/{id}/resubmit (creator or PM+): resets to draft,
  clears rejection fields, notifies PMs
- OrderDetail: Reject button (PM+) + inline modal with reason textarea
  and notify-client checkbox; Resubmit button; rejection reason amber
  alert box shown below header when order is rejected
- Orders Kanban: rejection_reason shown as red italic note on card
- Order interface: rejected_at, rejection_reason fields

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-08 20:37:05 +01:00
Hartmut 596360e507 refactor(section-d): frontend API client type safety audit
All 19 api/*.ts files already used import api from './client' (X-Tenant-ID
guaranteed). Fixed missing type generics and any usage in 10 files:
- worker.ts: args: any[] → unknown[]
- imports.ts, notifications.ts: add response type generics
- renderTemplates.ts: add typed generics on 6 calls
- materials.ts, cad.ts: type previously untyped api calls
- products.ts: ProductCadUploadResponse interface, typed generics
- uploads.ts: StepUploadResponse interface
- billing.ts, orders.ts: <Blob> on download calls

Zero bare axios usage, zero as any in API layer.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-08 20:36:48 +01:00
Hartmut 69e94e25e3 feat(phase8.3): recover_stalled_renders beat task
Detect OrderLines stuck in render_status='processing' for >30min,
revoke their Celery task, mark failed, update render_job_doc, and
emit a single CHANNEL_ALERT batch notification to admins.

Runs every 5min via beat schedule alongside recover_stuck_cad_files.
Section B (tenant_id in JWT) confirmed already complete from Phase 4.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-08 20:34:36 +01:00
Hartmut da9014831a fix(migration049): use COMMIT/BEGIN instead of execution_options AUTOCOMMIT
asyncpg+alembic keeps a transaction open via begin_transaction(); calling
execution_options(isolation_level=AUTOCOMMIT) on an already-begun connection
raises InvalidRequestError. Replace with explicit COMMIT before ALTER TYPE
and BEGIN before the backfill UPDATE.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-08 20:26:57 +01:00
Hartmut 1409be171c feat(phase7.3): workflow editor pipeline step nodes
- GET /api/workflows/pipeline-steps: returns all StepName enum values
  with category (input|processing|rendering|output) + descriptions;
  registered before /{workflow_id} to avoid path collision
- frontend/src/api/workflows.ts: getPipelineSteps(), PipelineStep
  and PipelineStepsResponse interfaces
- WorkflowEditor: PipelineStepsPanel showing steps grouped by category
  with collapsible accordion sections
- ConfigSidepanel: "Pipeline Step" select dropdown binds any node to a
  StepName; selected step description shown below dropdown
- Active workflow indicator: green dot next to is_active=true entries
- Improved empty state with descriptive copy

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-08 20:24:17 +01:00
Hartmut c99976cc85 feat(phase7.2): media browser with server-side filters + pagination
- Migration 052: indexes on media_assets(asset_type, created_at) and
  products(category_key, lagertyp) for efficient filter queries
- GET /api/media/assets: JOINs media_assets→products→order_lines,
  filters by asset_type / category_key / render_status / q (ILIKE),
  paginated (page/page_size), returns total+pages count
- New schemas: MediaAssetBrowseItem, MediaAssetBrowseResponse
- frontend/src/api/media.ts: getMediaAssets(filters), typed interfaces
- MediaBrowser.tsx: rewritten with sticky filter bar (debounced search,
  type/category/status dropdowns), responsive grid, image previews,
  download buttons, pagination footer with page size selector
- Renamed legacy function to listMediaAssets for backward compat

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-08 20:24:03 +01:00
Hartmut 89c44b846f feat(phase5.1+6): fallback material cleanup + notification batch refactor
Phase 5.1 — MATERIAL_PALETTE removal:
- Remove MATERIAL_PALETTE + _material_to_color() from step_processor.py
- build_part_colors() now returns {part→material_name} for Blender resolver

Phase 6 — Notification Center Refactor:
- Migration 051: add channel (activity|notification|alert) to audit_log,
  add frequency (immediate|daily|never) to notification_configs
- Three notification channels: activity (per-render), notification (batch
  order summaries), alert (admin infrastructure)
- Per-render emit_notification_sync calls demoted to channel=activity
- New emit_batch_render_notification_sync(): single summary notification
  when all order lines reach terminal state ("47/50 succeeded, 3 failed")
- Beat task batch_render_notifications every 60s: safety-net for missed
  batch notifications after order completion
- GET /notifications: defaults to channel IN (notification, alert);
  accepts ?channel=activity for activity feed
- Unread count badge counts only notification+alert channels
- Notifications.tsx: three tabs (Notifications | Activity | Alerts)
- NotificationSettings.tsx: frequency dropdown per event type

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-08 20:20:07 +01:00
Hartmut 10d05bd2e7 feat(phase7.1): add HelpTooltip system with contextual help icons
- New HelpTooltip component: hover-triggered floating panel, themed via
  CSS variables, supports top/right/bottom/left positioning, no deps
- New helpTexts.ts registry: 14 entries covering render settings,
  admin actions, template fields, and wizard fields
- Admin.tsx: tooltips on Cycles/EEVEE samples, smooth angle, regenerate
  thumbnails, process unprocessed
- RenderTemplateTable.tsx: tooltips on material replace, lighting only,
  shadow catcher column headers

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-08 20:16:42 +01:00
Hartmut 206672a858 i18n(frontend): translate all German UI strings to English
Replace German labels, button text, toast messages, table headers,
tooltips, and placeholder strings across 7 files:
- WorkflowEditor: buttons, toasts, node labels
- Tenants: buttons, toasts, dialog text, table headers
- Admin: widget layout description
- OrderDetail: column headers (Baureihe→Series, Ebene→Level, Lagertyp→Bearing Type)
- ExcelSpreadsheet: column label definitions
- Upload: series/duplicate warning strings
- TemplateEditor: ALL_FIELD_DEFS default labels

API field names (baureihe, ebene1, produkt_baureihe etc.) unchanged.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-08 20:07:01 +01:00
Hartmut 915abe9d74 fix(ux): replace confirm() with ConfirmModal, fix dark-mode colors, add currency format
- Add reusable ConfirmModal component (themed, Escape key, focus trap)
- Replace all native confirm() calls in Orders, ProductLibrary, Materials, Admin, Billing
- Fix ValidationDialog (Upload.tsx) hardcoded bg-white/text-gray-* → semantic tokens
- Fix NewInvoiceModal (Billing.tsx) hardcoded colors → semantic tokens
- Add formatCurrency (Intl.NumberFormat de-DE/EUR) to NewProductOrder wizard
- Resolves audit issues C1, C3, M3

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-08 19:59:13 +01:00
Hartmut 9f54bc3ab1 feat(phase4+5): role hierarchy, tenant config, fallback material, dead code removal
Phase 4.1 — Role Hierarchy:
  - UserRole enum: add global_admin (platform operator) + tenant_admin
    (per-tenant admin); keep legacy 'admin' for backward compat
  - Role sets: ADMIN_ROLES, TENANT_ADMIN_ROLES, PM_ROLES, RLS_BYPASS_ROLES
  - New auth guards: require_global_admin(), require_tenant_admin_or_above(),
    require_pm_or_above(), is_admin(), is_privileged()
  - Legacy require_admin / require_admin_or_pm now check both old+new roles
  - Migration 049: ADD VALUE global_admin + tenant_admin with AUTOCOMMIT
    workaround; backfills admin → global_admin
  - Seed: new admin users created with global_admin role

Phase 4.3 — RLS bypass updated for global_admin in get_db + set_tenant_context

Phase 4.4 — Tenant Feature Flags:
  - Migration 050: tenant_config JSONB on tenants table
  - Tenant model: tenant_config field + get_config() accessor
  - Defaults: max_concurrent_renders=3, fallback_material, invoice_prefix etc.

Phase 5.1 — Fallback Material:
  - blender_render.py: replace PALETTE_LINEAR/PALETTE_HEX/_assign_palette_material
    with _assign_failed_material() → SCHAEFFLER_059999_FailedMaterial (magenta)
  - Unmatched parts now logged explicitly before rendering

Phase 5.2 — Remove EEVEE fallback:
  - render_blender.py: EEVEE→Cycles silent retry removed; hard failure on EEVEE error

Phase 5.3 — Remove Blender version check:
  - render_blender.py: deleted MIN_BLENDER_VERSION = (5, 0, 1) constant

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-08 19:42:10 +01:00
Hartmut 121fbdafd3 refactor(phase3): remove dead services + STL remnant cleanup
Phase 3.2 — Delete orphaned service directories:
  - blender-renderer/ (HTTP microservice replaced by render-worker subprocess)
  - threejs-renderer/ (replaced by render-worker)
  - flamenco/ (removed in migration 032, directory still existed on disk)

Phase 3.2 — Remove STL workflow remnants:
  - analytics.py: remove avg_stl_s from RenderTimeBreakdown schema (always None)
  - kpi_service.py: remove avg_stl_s from return dicts + update docstring
  - frontend/src/api/analytics.ts: remove avg_stl_s from RenderTimeBreakdown interface
  - admin.py: remove dead blender-renderer HTTP configure call (service gone)

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-08 19:30:52 +01:00
Hartmut 966c3aed57 feat(refactor/phase2): pipeline modularity + dead code removal
Phase 2.3 — Fix render cancellation (real Celery task ID):
  - orders.py cancel endpoints: read celery_task_id from render_job_doc
    instead of synthetic "render-{line_id}" which was a no-op
  - render_order_line_still_task: creates RenderJobDocument at task start,
    stores self.request.id as celery_task_id, writes step-level state
    (RESOLVE_STEP_PATH → BLENDER_STILL) back to order_lines.render_job_doc

Phase 3.1 — Remove Pillow overlay dead code:
  - blender_render.py: deleted 55-line Pillow post-processing block
    (lines 798-851, green bar + model name label)
  - transparent_bg=True is always passed; the else branch was unreachable
  - Removed mention from script docstring

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-08 19:27:33 +01:00
Hartmut ea31ed657c feat(refactor/phase1): foundation infrastructure for modular pipeline
Phase 1 of PLAN_REFACTOR.md — all four sub-tasks implemented:

1.1 PipelineLogger (backend/app/core/pipeline_logger.py)
  - Structured step_start/step_done/step_error/step_progress API
  - Publishes to Python logging AND Redis SSE via log_task_event
  - Context manager `pl.step("name")` for auto-timing

1.2 RenderJobDocument (backend/app/domains/rendering/job_document.py)
  - Pydantic JSONB schema: state machine + per-step records + timing
  - begin_step/finish_step/fail_step/skip_step helpers
  - Migration 048: adds render_job_doc JSONB column to order_lines
  - OrderLine model updated with render_job_doc field

1.3 TenantContextMiddleware (backend/app/core/middleware.py)
  - Decodes JWT, stores tenant_id + role in request.state
  - get_db updated to auto-apply RLS SET LOCAL from request.state
  - Registered in main.py (runs before every request)
  - JWT now embeds tenant_id claim via create_access_token()
  - Login endpoint passes tenant_id to token creation

1.4 ProcessStep Registry (backend/app/core/process_steps.py)
  - StepName StrEnum with all 20 pipeline step names
  - Single source of truth for log prefixes, DB records, UI labels

Also adds db_utils.py with set_tenant_sync() + get_sync_session()
for use inside Celery tasks (bypass-safe RLS helper).

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-08 19:25:08 +01:00
Hartmut ee6eb34b4c feat: GPU rendering + material matching + perf improvements
- GPU: fix Cycles device activation order — set compute_device_type
  BEFORE engine init, re-set AFTER open_mainfile wipes preferences
- GPU: remove _mark_sharp_and_seams edit-mode loop (redundant with
  Blender 5.0 shade_smooth_by_angle), saves ~200s/render on 175 parts
- Material: fix _AFN suffix mismatch — build AF-stripped mat_map keys
  and add prefix fallback in _apply_material_library (blender_render.py)
- Material: production GLB now uses get_material_library_path() which
  checks active AssetLibrary instead of empty legacy system setting
- Admin: RenderTemplateTable multi-select output types (M2M frontend)
- Admin: MaterialLibraryPanel replaced with link to Asset Libraries
- UX: move Toaster to top-left to avoid dispatch button overlap
- SQLAlchemy: add .unique() to all RenderTemplate M2M collection queries
- Logging: flush=True on all Blender progress prints, stdout reconfigure

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-08 19:05:03 +01:00
Hartmut 934728da77 fix(glb): 175/175 material substitution via _AFN suffix stripping
OCC's RWGltf_CafWriter appends _AF0/_AF1 assembly-instance suffixes to
mesh object names when a part appears multiple times in an assembly.
The material matching in export_gltf.py only stripped Blender's .001
suffix, leaving 24/175 GLB objects without materials.

Fix: strip _AFN suffixes via while loop (handles nested _AF0_AF1),
add prefix fallback (longest key wins) as last resort before no-match.

Also improve build_materials_from_excel Jaccard matching:
- Strip _AFN and numeric hash suffixes (-21227) before tokenizing
- Add prefix-based fallback (step 3) before position fallback (step 4)
- Raise threshold 0.3 → 0.35 for better precision
- Guard prefix matches to len >= 5 to prevent trivial false positives

Result: Material substitution: 175/175 mesh objects assigned (was 151/175)

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-07 22:15:11 +01:00
Hartmut 95cfe0aa93 refactor: replace STL intermediary with OCC-native STEP→GLB pipeline
- export_step_to_gltf.py: STEP→GLB via RWGltf_CafWriter + BRepBuilderAPI_Transform
  (mm→m pre-scaling, XCAFDoc_ShapeTool.GetComponents_s static method)
- Blender scripts (blender_render.py, still_render.py, turntable_render.py,
  export_gltf.py, export_blend.py): import GLB instead of STL, remove _scale_mm_to_m
- step_tasks.py: add generate_gltf_production_task, remove generate_stl_cache,
  replace _bbox_from_stl with _bbox_from_glb (trimesh), auto-queue geometry GLB
  after thumbnail render
- render_blender.py: replace _stl_from_cache_or_convert with _glb_from_step,
  remove convert_step_to_stl and export_per_part_stls
- domains/rendering/tasks.py: update render_turntable_task, export_gltf/blend tasks
  to use GLB instead of STL
- cad.py: remove STL download/generate endpoints, add generate-gltf-production
- admin.py: generate-missing-stls → generate-missing-geometry-glbs
- Frontend: replace STL cache UI with GLB generate buttons, remove stl_cached field

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-07 16:49:18 +01:00
Hartmut 3eba7b2d37 fix(glb): remove invalid export_colors param + fix viewer stale mesh
4 root causes fixed:

1. export_colors=False was removed in Blender 4.x — caused every Blender
   export to fail (exit 1) and always fall back to trimesh. Remove it.
   Blender now runs the full pipeline: materials + sharp edges.

2. GlbModel cloned ref never reset on url change — key={glbBlobUrl} forces
   React to remount GlbModel on each new blob URL, resetting the ref so
   fresh geometry is always loaded.

3. glbBlobUrl not cleared before re-fetch — setGlbBlobUrl(null) added at
   start of downloadUrl effect so spinner shows instead of stale mesh.

4. staleTime: 30_000 delayed picking up new MediaAsset after generation.
   Changed to staleTime: 0 so invalidation always triggers immediate refetch.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-07 15:46:42 +01:00
Hartmut 2377cb192a fix: smooth normals on non-indexed geometry + sync DB in gltf task
InlineCadViewer: STL-derived GLBs have non-indexed geometry (unique vertex
per triangle face). computeVertexNormals() on non-indexed geometry produces
per-face normals (faceted shading). Fix: mergeVertices() first to create
shared/indexed geometry, then computeVertexNormals() averages across
adjacent faces → smooth shading. Indexed Blender GLBs are unaffected.

generate_gltf_geometry_task: asyncio.run() inside a Celery worker that
already runs asyncpg causes 'Future attached to a different loop'. Replace
async _store() with sync SQLAlchemy session (matching the rest of the task).

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-07 15:17:20 +01:00
Hartmut e2eda92d82 fix(gltf): append materials (link=False) for proper PBR export to GLB
Linked materials are external references — Blender's GLTF exporter cannot
traverse their node trees to extract Principled BSDF PBR values (metallic,
roughness, base color, normal maps). Appended materials are local copies
that the exporter can fully traverse.

Changes:
- asset_library.py: add link=True parameter (default unchanged for renders)
- export_gltf.py: call apply_asset_library_materials with link=False
- export_gltf.py: add export_materials='EXPORT' + export_image_format='AUTO'
  to embed textures and ensure full PBR data in the GLB

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-07 15:11:33 +01:00
Hartmut 5ee4b2e3b5 fix(export_gltf): update for Blender 5.0 API (wm.stl_import, shade_smooth_by_angle)
- bpy.ops.import_mesh.stl → bpy.ops.wm.stl_import (removed in Blender 4.0)
- mesh.use_auto_smooth = True → bpy.ops.object.shade_smooth_by_angle()
  (use_auto_smooth removed in Blender 4.1)
- Apply smooth shading to all objects unconditionally after scale, so
  GLB is smooth-shaded even when no sharp edge midpoints are present

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-07 14:30:03 +01:00
Hartmut c1e9a86996 fix(gltf): route generate_gltf_geometry_task through Blender for materials + sharp edges
Replace trimesh-only GLB export with Blender headless pipeline using
export_gltf.py. The viewer GLB and downloadable GLB now receive:
- Material substitution via the Schaeffler asset library (.blend)
- OCC-derived sharp edge data (sharp_edge_midpoints from mesh_attributes)
  marked as Blender sharp edges before export

Material map is resolved via resolve_material_map() to convert aliases
(e.g. "Steel--Stahl" → "SCHAEFFLER_010101_Steel-Bare") before passing
to Blender. Old gltf_geometry MediaAsset is replaced on each run to
avoid stale records accumulating.

Trimesh kept as fallback if Blender binary unavailable.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-07 14:10:45 +01:00
Hartmut bfd58e3419 fix: media thumbnails, product dimensions, inline 3D viewer, GLB export
Bug A: Media Library thumbnails were gray because <img src> cannot send
JWT auth headers. Added useAuthBlob() hook (fetch + createObjectURL) in
MediaBrowser.tsx. Also fixed publish_asset Celery task to populate
product_id + cad_file_id on MediaAsset for thumbnail fallback resolution.

Bug B: Product dimensions now shown in Product Details card with Ruler
icon and "from CAD" label when cad_mesh_attributes.dimensions_mm exists.

Bug C: Replaced 128×128 CAD thumbnail with InlineCadViewer component.
Queries gltf_geometry MediaAssets, fetches GLB via auth fetch → blob URL
→ Three.js Canvas with OrbitControls. Falls back to thumbnail + "Load 3D
Model" button. Polling when GLB generation is in progress.

Bug D: trimesh was in [cad] optional extra but Dockerfile only installed
[dev]. Changed to pip install -e ".[dev,cad]" — trimesh now available in
backend container, GLB + Colors export works.

Also added bbox extraction (STL-first numpy parsing) in render_step_thumbnail
and admin "Re-extract CAD Metadata" bulk endpoint.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-07 13:27:46 +01:00
Hartmut 10ed1b5e91 feat(media): resolve thumbnail_url using product thumbnail priority (latest still → cad thumbnail) 2026-03-07 00:23:30 +01:00
Hartmut c7d74ec636 fix: use processing_status column in import-media-assets endpoint 2026-03-07 00:19:31 +01:00
Hartmut 5029a94608 fix: full-width content area + auto-create MediaAssets on render complete
- Remove max-w-* constraints from all data/table pages so content fills available width after sidebar (Billing, MediaBrowser, OrderDetail, WorkerManagement, WorkerActivity, Materials, Tenants, AssetLibrary, NewProductOrder, ProductDetail)
- Narrow form/settings pages keep their max-width (NotificationSettings, Preferences, NewOrder, Notifications)
- render_order_line_task: create MediaAsset record on render success so results immediately appear in Media Browser without requiring the retroactive import button

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-07 00:17:17 +01:00
Hartmut f5ca91ee02 feat: layout hamburger, media browser filters+previews, billing fixes
- Layout: mobile hamburger menu + overlay backdrop + close button; content area always full-width
- Media browser: filter chips (default still+turntable); advanced toggle for GLB/STL; thumbnail_url previews for non-image types; video hover-play for turntable
- Backend: asset_types multi-filter, thumbnail_url in MediaAssetOut, download proxy endpoint for MinIO/local files
- Admin: "Import Existing Media" button → POST /api/admin/import-media-assets
- Billing: fix invoice create 500 (MissingGreenlet — use selectinload after commit); PDF download uses axios blob instead of bare <a href> (auth header missing); fix storage.upload() accepting str|Path
- SSE task logs: task_logs.py core + router, LiveRenderLog component
- CadPreview: fix infinite loop when no gltf_geometry assets; loading screen before ThreeDViewer render
- render-worker: add trimesh layer to Dockerfile

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-07 00:09:27 +01:00
Hartmut 9bf6e72718 docs: learnings OCC Kantenanalyse, docker-cli copy, dispatch_render_with_workflow 2026-03-06 23:21:25 +01:00
Hartmut 382a18fd02 feat(O): UI-Vollständigkeit + v3-Workflows + OCC-Kantenanalyse
Backend:
- Phase I: notification_configs router (GET/PUT/{event}/{channel}/POST reset)
  war bereits in notifications.py — add-alias endpoint in uploads.py ergänzt
- OutputType schema: workflow_definition_id + workflow_name fields;
  PATCH unterstützt Workflow-Zuweisung; _enrich_workflow_names() batch query
- Dispatch-Integration: orders.py dispatch_renders() → dispatch_render_with_workflow()
  mit Legacy-Fallback; neues Logging
- uploads.py: POST /validations/{id}/add-alias für Material-Lücken

Pipeline:
- step_processor.py: extract_mesh_edge_data() via OCC — berechnet Dihedralwinkel
  aller Kanten, liefert suggested_smooth_angle + sharp_edge_midpoints
  Integriert in extract_cad_metadata() und process_cad_file()
- domains/rendering/tasks.py: apply_asset_library_materials_task (K3),
  export_gltf_for_order_line_task → Blender export_gltf.py (K4),
  export_blend_for_order_line_task → export_blend.py fix (K5)
- render-worker/scripts/still_render.py: _mark_sharp_and_seams() mit
  OCC midpoint KD-tree matching + UV-Seam-Markierung
- render-worker/scripts/blender_render.py: identische Funktion + mesh_attributes parsing

Frontend:
- Layout.tsx: Upload-Link in Sidebar (alle User); Asset Libraries Link (admin/PM)
- App.tsx: /asset-libraries Route
- AssetLibrary.tsx: neue Seite (Upload, Catalog-Anzeige, Refresh, Toggle, Delete)
- OutputTypeTable.tsx: Workflow-Dropdown + Legacy/Workflow Badge
- ProductDetail.tsx: Geometry-Karte (Volumen, Surface, BBox, Sharp-Winkel)
- api/outputTypes.ts + api/products.ts: neue Felder
- api/imports.ts: ImportValidation API

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-06 23:20:55 +01:00
Hartmut f15b035b88 feat(L1): modular widget dashboard — 15 configurable widgets
Replaces monolithic AdminDashboard/ClientDashboard with a per-user
configurable widget grid. 15 widget types: ProductionStats, QueueStatus,
RecentRenders, CostOverview, WorkerStatus, KPISummary, OrderThroughput,
Revenue, ItemStatus, ProcessingTimes, RenderTimeByOutputType,
OutputTypeUsage, TopProducts, OrdersByUser, RenderBackendStats.

DashboardTimeframeContext provides shared timeframe state. Dashboard
config persisted in DB via GET/PUT /api/dashboard/config.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-06 23:11:13 +01:00
Hartmut a70cb55d01 feat(N): workflow pipeline, 3D viewer, worker management, QC tests
- workflow_builder.py: fix broken stubs, add render_order_line_still_task
  (resolves step_path from DB instead of passing order_line_id as step_path)
- domains/rendering/tasks.py: add render_order_line_still_task,
  export_gltf_for_order_line_task, export_blend_for_order_line_task,
  generate_gltf_geometry_task (trimesh STL→GLB, no Blender needed)
- tasks/step_tasks.py: add generate_gltf_geometry_task for CadFile GLB export
- cad router: POST /{id}/generate-gltf-geometry endpoint (admin/PM)
- worker router: GET /celery-workers + POST /scale (docker compose subprocess)
- Dockerfile: pip install -e "[dev]" to enable pytest
- docker-compose.yml: docker socket + compose file mount on backend
- ThreeDViewer.tsx: mode toggle (geometry/production), wireframe, env presets,
  download buttons (GLB + .blend)
- CadPreview.tsx: load gltf_geometry/gltf_production/blend_production assets
  from MediaAsset table and pass URLs to ThreeDViewer
- ProductDetail.tsx: "View 3D" button → /cad/:id, "Generate GLB" button
- media router/service: cad_file_id filter on GET /api/media
- WorkerManagement.tsx: new page with worker status, queue depth, scale controls
- App.tsx + Layout.tsx: /workers route + sidebar link (admin/PM)
- tests: test_rendering_service.py, test_orders_service.py (backend)
- tests: WorkerActivity.test.tsx, WorkerManagement.test.tsx (frontend)

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-06 22:56:53 +01:00
Hartmut 208eb21988 fix(dashboard): fix widget crashes on /worker/activity response shape
- QueueStatusWidget + WorkerStatusWidget expected res.data to be ActivityEntry[]
  but /api/worker/activity returns {cad_processing: [...], render_jobs: [...]}
  → TypeError: entries.filter is not a function → blank screen (no error boundary)
- Both widgets now use ActivityResponse interface and read data?.cad_processing
- Field names updated: id→cad_file_id, filename→original_name, status→processing_status
- AdminDashboard: fix duplicate React key in top_products table (pim_id can repeat)
  → use index suffix to guarantee unique keys

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-03-06 22:06:55 +01:00